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Steel Structure Warehouse Construction

HomeSteel Structure Warehouse ConstructionCorrugated Metal Warehouse Solution for Modern Steel Exhibition Hall

Corrugated Metal Warehouse Solution for Modern Steel Exhibition Hall

Project Overview

Project Name: Uruguay Audi Steel Exhibition Hall

Location: Montevideo, Uruguay

Total Building Area: 4,587 sqm

Building Structure: Truss system + portal frame / corrugated metal warehouse system

Year Completed: 2016

The Uruguay Audi Steel Exhibition Hall project covers a total area of 4,587 sqm and serves as the first official Audi 4S store in Montevideo. The building consists of a high-end Steel Exhibition Hall for vehicle display and a corrugated metal warehouse–style service workshop, forming a modern and efficient integrated automotive facility.

The exhibition area adopts a steel truss structure to achieve a spacious, column-free interior, while the workshop utilizes a robust portal frame system for durability and fast assembly. Exterior walls are finished with 100mm polyurethane sandwich glass panels, combined with aluminum composite cladding for a premium façade. The roofing system uses 100mm foam composite panels, delivering excellent insulation and long-term weather resistance.

Designed to meet international automotive standards, the project showcases the advantages of prefabricated steel construction in commercial retail and service spaces, offering superior performance, aesthetics, and construction efficiency.


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  • Project Overview
  • Modular Technical Specifications
  • Customization Service Overview
  • Core Product Advantages
  • Functional Capabilities & Applications

Project Overview


Project Overview: Audi Centre Montevideo — A Paradigm of Modern Industrial Aesthetics

The Audi Centre Montevideo in Uruguay is more than just an automotive showroom; it is an architectural statement that masterfully blends the precision aesthetics of German engineering with modern South American design. As the first Audi-branded flagship facility in Uruguay's capital, this landmark project features not only innovative design elements but also incorporates a steel structure warehouse within its complex. This steel structure warehouse utilizes advanced steel structures and high-performance building envelope systems, which contribute to creating a distinguished space integrating brand presentation, customer service, and premium experience.


Client Requirements

Audi is committed to providing a consistent, premium, and memorable brand experience for its customers worldwide. For its market entry into Uruguay, the client required a physical space that fully embodies its "Vorsprung durch Technik" brand philosophy. This facility needed to function not only as a luxurious vehicle showroom but also to incorporate professional after-sales workshop services, ensuring Audi's top-tier standards are maintained from the first impression through the entire customer journey. The core objective was to create an iconic steel exhibition hall seamlessly integrated with a highly efficient and durable corrugated metal warehouse-style workshop, both unified in design and function.
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Key Challenges

Harmonizing Aesthetics & Utility: A primary challenge was achieving visual harmony between an elegant steel exhibition hall and a purely functional corrugated metal warehouse, ensuring a cohesive architectural expression rather than a disjointed complex. The building needed to meet the brand's requirements for transparency and luminosity in the showroom, alongside the robustness and practicality essential for workshop operations.

High-Performance Building Envelope: Uruguay's climate demanded a building envelope with superior thermal insulation, and sealing properties to ensure a consistently comfortable, climate-controlled environment within the showroom and high energy efficiency in the workshop area.


Solution Highlights

Unified Dual-Structure Design: We implemented an innovative hybrid structural system. The showroom area employs an elegant space frame structure, creating expansive, column-free display areas that maximize visual impact. The workshop utilizes an economical and efficient portal frame design, reflecting the practical aesthetics of a corrugated metal warehouse. Both structures are perfectly integrated through a consistent architectural language, including shared wall cladding materials and color schemes.

High-Performance Building Skin: The entire external envelope utilizes 100mm thick high-performance composite panels. The showroom area features large glass-finished polyurethane sandwich panels, achieving an optimal balance of natural light infiltration and brand presentation, while providing exceptional thermal insulation. Accent areas finished with aluminum composite panels enhance the facade's modernity and attention to detail.
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Sustainability & Energy Efficiency: The roof, constructed with 100mm thick foam core panels (density 20KG/m³), works in tandem with the wall systems to form a highly effective thermal barrier. This significantly reduces the building's cooling and heating energy consumption, demonstrating a commitment to environmental responsibility in modern industrial architecture.



This project exemplifies the perfect integration of a corrugated metal warehouse and a steel exhibition hall. Our modular design and customized solutions demonstrate that industrial buildings can possess outstanding aesthetic value. If you are seeking a durable, efficient, and well-designed steel exhibition hall or corrugated metal warehouse solution, this project serves as an excellent source of inspiration.


Product Technology & Specifications

The project's success hinges on the application of high-performance, modular building product systems. Below is a detailed breakdown of our core product technologies and specifications.


Core Product System Overview

Product System

Application Area

Main Components

Core Benefits & Features

Space Frame System

Main Showroom

High-strength steel members, modular connections

Creates large, clear-span, column-free spaces; offers stable structure and open sightlines, perfectly supporting the grandeur of the Steel exhibition hall.

Portal Frame System

Service Workshop

Standardized H-section steel beams & columns

Simple and clear structure, efficient load-bearing, rapid construction; the ideal choice for the functional area of a corrugated metal warehouse, offering economy and durability.

Glass-Faced Polyurethane Panels

Showroom Walls

100mm Polyurethane core, dual glass fiber reinforced facers, external large glass-finished surface

Excellent light transmission, thermal insulation, and aesthetic appeal; introduces natural light, enhancing brand image and customer experience.

Aluminum Composite Panel (ACP) Cladding

Showroom Facade Accents

Aluminum composite material, custom trim systems

Enhances the modern appeal, dimensional depth, and detailed finish of the building facade; allows for greater customization of brand colors.

Foam Core Roof Panels

Entire Building Roof

100mm Foam core (20KG/m³), color-coated steel top and bottom sheets

Superior thermal insulation properties, lightweight, high strength; effectively controls indoor temperature, reducing operational costs.


Detailed Product Specification Tables

1. Glass-Faced Polyurethane Sandwich Panels (For Showroom Walls)

Parameter Module

Specification Details

Core Material

High-Density Polyurethane (PU) Foam

Panel Thickness

100 mm

Surface Material

High-Strength Glass Fiber Reinforced Plastic (FRP) Sheet

Thermal Performance

Thermal Conductivity λ ≤ 0.024 W/(m·K)

Fire Rating

Class B1 (Slow-Burning)

Light Transmittance

Customizable per client requirements; medium transmittance used in this project to balance light and privacy.

Installation System

Concealed fixing system with dedicated profiles, ensuring a clean aesthetic and superior waterproofing.


2. Foam Core Roof & Wall Panels (For Overall Roofing)

Parameter Module

Specification Details

Core Material

Rigid Polyisocyanurate (PIR) Foam / Expanded Polystyrene (EPS)

Panel Thickness

100 mm

Core Density

20 ±2 KG/m³

Face Sheet Material

Top Sheet: Aluzinc-coated Steel Sheet (PE/PVDF coating)
Bottom Sheet: Aluzinc-coated Steel Sheet (PE coating)

Thermal Performance

Thermal Conductivity λ ≤ 0.033 W/(m·K)

Fire Rating

Class B2 (Normally Flammable)

Connection System

360-degree standing seam system or concealed high-strength screws, ensuring roof integrity and weathertightness.


3. Structural Steel System

Parameter Module

Specifications (Showroom - Space Frame)

Specifications (Workshop - Portal Frame)

Primary Steel Grade

Q355B High-Strength Steel

Q345B Structural Steel

Structural Feature

Space frame, large spans, flexible design

Rigid/pinned connections, economical, high space utilization

Corrosion Protection

Hot-Dip Galvanizing or High-Performance Protective Coatings

Hot-Dip Galvanizing

Design Standard

Complies with international steel structure design codes, meeting local wind and snow load requirements.


In Summary

The Audi Centre Montevideo project successfully demonstrates how precise product selection and system integration can transform a functionally complex building into a landmark combining technology and artistry. Our modular building solutions provide a replicable and scalable blueprint for success, whether for a premium steel exhibition hall focused on brand image or an efficient and durable corrugated metal warehouse.


Beyond Standard Design: Your Vision, Our Blueprint


We operate on the conviction that exceptional buildings begin with a deep understanding of your unique challenges. What you receive is not an off-the-shelf "box," but a physical solution fully responsive to your business objectives. Our expertise lies in precisely translating your specific requirements—from brand image to operational workflows—into buildable engineering reality.


How We Tailor Our Solutions for You:


01

Precision Response to Site and Code
Your project plot, local building regulations, and specific climate conditions (e.g., corrosion resistance requirements in coastal areas) are the primary inputs for our design process.

02

Deep Alignment with Operational Flow
We seek to understand your internal logistics, equipment layout, and future capacity expansion plans, ensuring the building layout enhances efficiency rather than restricting it.

03

Flexible Building Envelope Configuration
From a steel exhibition hall pursuing natural light and brand transparency to an economical and rapidly-built corrugated metal warehouse, we offer diverse wall and roof system combinations to suit different functional zones and investment budgets.


Our integrated "Design-Manufacture-Build" model ensures end-to-end control and seamless connection from blueprint to completion, delivering a customized asset truly built for your business.

Core Product Advantages


Three Core Value Propositions


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    Seamless Integration of Form and Function

    We successfully resolve the common industrial building dilemma where utility and aesthetics are often at odds. You don't have to choose between "a functional warehouse" and "a presentable showroom." Our systems can seamlessly integrate an impressive steel exhibition hall with a highly efficient corrugated metal warehouse within a single complex, ensuring both brand image and operational functionality are expressed to their fullest.
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    Modular Prefabrication: Redefining Project Timelines

    Utilizing factory-prefabricated modular components allows for on-site installation with precision and speed. Compared to traditional construction methods, our approach significantly reduces the on-site erection time for the main structure, helping your project become operational ahead of schedule and generate value faster.
  • Robust & Durable

    A Future-Ready, Sustainable Asset

    We are building not just a structure, but a long-term asset for your organization. The steel structure and high-performance building envelope provide exceptional durability and low maintenance costs. Furthermore, the inherent expandability and high recyclability of steel structures ensure your investment can adapt to future growth and changes, securing long-term lifecycle value.

Engineering Capabilities Realized


Our technical system possesses robust capabilities to meet the demanding requirements of various industrial and commercial buildings:


3.jpgLoad-Bearing and Spatial Freedom
Our structural systems can provide wide, clear-span spaces and are designed to accommodate specific live load requirements for floors or roofs, supporting heavy equipment or specialized operational loads.
2.jpgSpecialized Building Envelope Performance
The building envelope is not merely a shell; it integrates insulation, thermal performance, acoustics, and weatherproofing. We can configure the optimal solution based on your energy efficiency targets and environmental standards.
10.jpgAdaptability to Demanding Environments
For challenging environments, such as corrosion resistance in chemical zones or cleanroom requirements in food & beverage, we offer targeted designs including special coatings and specific sealing systems to ensure long-term durability and functional integrity.


In Summary:

When you choose us, you are selecting not a standardized product, but a deeply collaborative and customized process. We are committed to perfectly integrating your vision for a steel exhibition hall with the functional demands of a corrugated metal warehouse within a single, coherent, efficient, and enduring building solution. Share your challenge with us, and we will deliver an answer that exceeds expectations.

Why They Chose Us: The Cornerstone of Your Industrial Success
We deliver more than just buildings; we deliver modern industrial assets ready for immediate operation.
When your business requires large-scale, high-efficiency industrial space, we provide a comprehensive, one-stop industrial building solution—from macro-level planning to micro-level construction details.
Proven Expertise in Large-Scale<br>Development
Proven Expertise in Large-Scale
Development
Economies of Scale: We specialize in large-scale industrial projects, efficiently delivering facilities of hundreds of thousands of square meters on time and within budget.
Parallel Construction: Leveraging advanced modular prefabrication technology, we enable the simultaneous construction of multiple building units. This efficient, 'building-block'approach ensures rapid and consistent project advancement, helping you achieve operational capacity and revenue generation sooner.
1
Integrated Planning and Design That Goes Beyond Construction
Integrated Planning and Design That Goes Beyond Construction
Holistic Mindset: We start with the big picture—optimizing planning, logistics, energy, and expandability to create a cohesive, efficient industrial ecosystem.
Forward-Looking Integration: During the planning phase, we pre-install interfaces for systems such as photovoltaic power generation, rainwater management, and smart logistics. This ensures your industrial facility is born with modern and sustainable DNA, ready for seamless future upgrades.
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High-Performance Products Tailored for Industrial Applications
High-Performance Products Tailored for Industrial Applications
Longevity & Durability: A 50-year design life with strong wind and seismic resistance ensures lasting protection for your key assets.
Green & Low-Carbon: Recyclable materials and energy-saving technologies help build green facilities that meet global standards and enhance your brand value.
Inherent Flexibility: Standardized design enables easy expansion and upgrades, ensuring long-term flexibility for your growth.
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Products Certifications

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