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HomeProject CasesFarmSteel Farm Park Solution for Steel Frame Barn Construction

Steel Farm Park Solution for Steel Frame Barn Construction

Project Overview

Project Name: New Hope Liuhe Modern Farm Park

Location: China (Shandong & other regions)

Site Scale: Multi-site agricultural industrial park covering tens of thousands of mu

Total Building Area: Approx. 150,000+ sqm (aggregated steel structures)

Building Structure: Steel frame construction with optimized steel frame cladding

Main Facilities: Steel frame barns, feed storage, biosecure livestock zones

Year Completed: 2024

The New Hope Liuhe Modern Farm Park is part of a large-scale agricultural industrial network developed by New Hope Liuhe, one of China's leading agribusiness companies with extensive livestock operations and global reach. New Hope Liuhe has built multiple high-capacity farm facilities using advanced steel frame construction methods that support modern animal husbandry practices focused on efficiency, biosecurity, and scalability.

The farm park includes a series of steel frame barns engineered for livestock production, featuring long-span interiors, modular layouts, and specialized environmental control systems. Highly durable steel frame cladding systems are applied to ensure thermal performance, corrosion resistance, and long-term durability, suitable for large-volume livestock operations and harsh agricultural environments.

This integrated agricultural industrial park demonstrates how steel frame agricultural building solutions can deliver rapid construction, flexible expansion, and long-term operational reliability—making it an ideal choice for modern pig farming and large animal production facilities seeking performance, quality, and cost-effectiveness.


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  • Project Overview
  • Modular Technical Specifications
  • Customization Service Overview
  • Core Product Advantages
  • Functional Capabilities & Applications

Project Overview


Project Overview

This project involves a flagship modern swine farming industrial park developed by New Hope Liuhe Group. The park fully utilizes a prefabricated steel structure building system to create an integrated complex for intelligent breeding, biosecurity management, environmental treatment, and resource recovery. The facility includes multiple large-scale modern swine houses (e.g., gestation, farrowing, nursery, and finishing barns), a central feed processing workshop, cleaning and disinfection centers, and administrative offices. All main structures employ advanced steel frame construction technology, enabling rapid deployment, durability, and efficient operation under the demands of large-scale, intensive livestock production.


Client Requirements & Background

In response to national initiatives promoting the transformation, upgrading, and stable supply of the swine industry, New Hope Liuhe Group planned to develop a series of swine farming industrial parks meeting international advanced standards. Core requirements included: buildings must comply with strict biosecurity zoning (clean/dirty areas); provide an optimal industrialized environment for each growth stage of the animals; enable standardized, modular construction for rapid replication and expansion; and possess exceptional durability to withstand long-term exposure to high-humidity, high-corrosion breeding environments.
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Project-Specific Challenges

Stringent Biosecurity Barrier Requirements: Design for one-way flow of personnel, materials, animals, and air required precise architectural layout and envelope design to achieve physical isolation and prevent cross-contamination.

Complex Internal Environmental Control: Significant differences in temperature, humidity, and ventilation requirements for various swine growth stages demanded building envelopes with adjustable insulation, ventilation, and sealing capabilities.

Corrosion Resistance & Durability Challenge: Swine houses are perpetually exposed to high temperature, humidity, and corrosive gases like ammonia, posing a severe test to the anti-corrosion properties of the steel structure and cladding materials.


Environmental Protection & Community Considerations: The park needed to integrate efficient manure treatment and odor control facilities. The buildings had to reliably support these environmental processes while maintaining a clean appearance harmonious with the surrounding farmland (as seen in the image background).


Solution Highlights

We provided a turnkey steel frame barn solution encompassing master planning and individual building construction:

Industrial Park Steel Structure Layout: Utilized standardized yet flexibly combinable steel frame construction modules for a modular layout based on the function and biosecurity level of different barns, optimizing production workflows.

Comprehensive Anti-Corrosion System: The main steel structure features dual protection of hot-dip galvanization combined with specialized anti-corrosion coatings. The cladding system uses corrosion-resistant specialty color-coated panels, ensuring an extended service life in harsh environments.
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Environmentally Intelligent Cladding: Employed a high-performance composite sandwich panel steel frame cladding system, integrated with precisely controlled electric roller shutters, ventilation inlets, and cooling pad walls, transforming the building "shell" into an organic component of the environmental control system.


Rapid, Replicable Construction Model: All steel components and cladding panels were prefabricated off-site, allowing for efficient on-site assembly akin to "building blocks," significantly reducing overall project timelines and enabling faster operational commencement for the client.


Product Technology & Specifications


The core of this solution is the Specialized Steel Structure System for Modern Swine Farming Industrial Parks. This system is more than just a building; it is the core infrastructure biosecurity, animal welfare, and efficient production. With a deep understanding of swine production processes, we have intricately coupled the design of the steel frame barn with ventilation, heating, automated feeding, and manure removal systems, delivering a comprehensive industrialized farming space solution based on steel frame construction.


Product Parameter Table (Modular Presentation)

System Module

Parameter Item

Specifications & Description

Main Structure

Primary Form

Single/Dual Slope Portal Frame Structure, adaptable to different barn types

Steel Standard & Protection

Q355B Hot-Dip Galvanized H-Beams, Square Tubes (Zinc coating ≥275g/m²); Key connection points receive additional anti-corrosion coating

Common Span (m)

20, 24, 30 (Meeting needs of different equipment layouts & ventilation modes)

Eave Height (m)

2.8 - 4.2 (Customized based on swine stage & environmental control requirements)

Structural Design Basis

50-year design service life, compliant with livestock building load codes

Cladding & Sealing System

Roof/Wall Sandwich Panels

75/100mm thick Polyurethane (PU) or Rock Wool Sandwich Panels, with scratch-resistant, corrosion-resistant specialty color-coated panels for livestock use

Insulation Performance

PU core thermal conductivity ≤ 0.024 W/(m·K), ensuring effective summer heat insulation and winter warmth retention

Airtightness Design

Specialized joint design, sealing gaskets, and weather-resistant sealants ensure gap-free walls, effectively blocking airborne pathogen transmission

Leak & Moisture Prevention

Roof employs 360° standing seam or concealed-fastener systems to prevent nail hole leakage; wall bases include moisture barriers

Environmental Control Integration

Ventilation System Integration

Ridge-mounted passive ventilators or electric exhaust fans; sidewalls for negative pressure fans, cooling pads, or controlled inlets, with pre-modeled load & vibration analysis

Daylighting Design

Proportionally placed FRP daylighting panels provide natural light for animals, saving energy

Specialized Optimizations

Suspended Load Allowance

Purlins and trusses feature pre-set heavy-duty, supporting installation of automated feeding lines, heaters, monitoring equipment (static load ≥150kg/m)

Interior Wall Protection

Interior walls use washable, corrosion-resistant PVC or Galvalume panels as lining; wall corners are rounded for easy thorough cleaning and disinfection

Manure Channel Support

Provides reinforced steel support structures for slatted floors and underlying manure channels, heavy scraping equipment

Loading/Unloading & Wash Bay Structure

Reinforced steel structure design withstands heavy vehicle traffic and frequent high-pressure washing operations


Detail Highlights (Based on Modern Swine Farming Practices)

Structural Biosecurity Zoning: Steel structure corridors connect different functional barns while using physical barriers to enforce strict zoning, integrating biosecurity principles into the building's framework.

Maximized Environmental Control Efficiency: Collaborative design between structural and ventilation engineers ensures scientific airflow organization. The insulation and airtightness of the steel frame cladding provide the physical foundation for the environmental control system's high efficiency.

Lifecycle Cost Optimization: While initial investment may be comparable, steel structure buildings incur minimal maintenance costs and offer flexibility for modification and expansion, delivering superior lifecycle economics compared to traditional construction—a rational choice for modern farming enterprises.

Green & Sustainable Industrial Park: Steel materials are 100% recyclable, and the construction process is environmentally friendly. This aligns perfectly with the park's circular agriculture models, such as biogas power generation and manure fertilization (evident in the surrounding farmland), a sustainable development loop.


Project Outcomes & Value Delivered

By providing a professional, integrated steel frame construction solution for this industrial park, New Hope Liuhe Group achieved:

Significantly Enhanced Biosecurity Levels: The robust and highly sealed building structure serves as the first physical barrier against outbreaks such as African Swine Fever.

Improved Production Performance Indicators: A stable and comfortable internal environment effectively reduces animal stress, improving Sow PSY, piglet survival rates, and overall feed conversion efficiency.

Record-Breaking Construction Speed: Standardized modular construction reduced the building cycle for similar barns by 40%-50% compared to traditional methods, accelerating production capacity release and investment.

Increased Operational Management Efficiency: Spacious, column-free interiors facilitate the layout and maintenance of automated equipment, reducing long-term labor costs.

Establishment of an Industry Benchmark Image: The modern, orderly appearance of the steel structure park showcases the Group's efficient, environmentally friendly, and technologically advanced corporate.

We possess a profound understanding of the evolving needs of modern animal husbandry. From a single steel frame barn to a complete farming industrial park, we are committed to using reliable steel frame construction technology and innovative steel frame cladding systems to build the efficient, safe, and sustainable production foundation for industry leaders like New Hope Liuhe, jointly advancing the modernization of China's livestock industry.


Your Unique Needs, Our Design Foundation


We firmly believe that outstanding building solutions begin with a deep understanding of your operational goals, not a standardized product catalog. Our core service is to provide deeply customized steel frame construction projects, ensuring that the final facility—be it a precision production workshop or a large-scale steel frame barn—perfectly accommodates your workflow, adapts to your site conditions, and aligns with your long-term vision.


True Customization, Throughout the Project Lifecycle:


01

From Site Analysis to Concept Design
Our engineering team first conducts a thorough analysis of your actual site, comprehensively considering topography, soil conditions, surrounding environment, and climate to ensure the design is fundamentally sound and reliable.

02

Deep Integration with Your Processes
We don't just build a shell; we construct an efficient production environment. Our design proactively incorporates your specific production line layout, equipment parameters (e.g., vibration, thermal load), material flow, and space reserved for future technological upgrades.

03

Tailored to Your Industry Standards
For diverse sectors such as agriculture, light industry, and warehousing, we apply professional design principles to meet specific requirements for air tightness, cleanliness, internal corrosion control, or specialized fire compartmentalization, ensuring both compliance and practicality.

04

Addressing Regional Climate Challenges
Whether facing high salt-spray corrosion in coastal areas, extreme cold in the north, high wind loads in windy regions, or waterproofing needs in rainy climates, our steel frame cladding system and primary structural design selectively utilize materials and construction methods to guarantee the building's durability throughout its entire lifecycle.


We deliver not a pre-made "box," but a proprietary productivity tool born from collaborative design and precise engineering.


Core Product Advantages


Why Choose Our Customized Steel Structure Solution

Choosing to partner with us means injecting the following proven core values into your project:


  • Rapid Construction

    Significantly Shortened Capital Deployment Cycle

    Through synchronized, detailed design and factory prefabrication, the total timeline from design to operational readiness can be reduced by over 40% compared to conventional methods, allowing your investment to generate returns faster.
  • Green & Sustainable

    Unmatched Adaptability and Expandability

    Steel structures inherently offer flexibility for modification and expansion. Your facility can be economically and rapidly expanded laterally or have internal mezzanines added in the future to accommodate business growth, protecting your long-term investment.
  • Robust & Durable

    Long-Lasting Durability with Low Maintenance

    Utilizing high-specification anti-corrosion treatments and high-performance cladding panels, the main building structure effectively resists erosion caused by humidity, temperature fluctuations, and specific operational environments, significantly reducing maintenance frequency and costs over its service life.
  • Cost-Effective

    A Seamless Platform for Smart System Integration

    Our designs provide a pre-integrated platform with dedicated pathways and supports for Building Management Systems (BMS), automation control networks, energy-efficient lighting, and ventilation systems, creating truly intelligent modern industrial buildings.
  • Cost-Effective

    Precise Cost and Schedule Control

    Customization does not mean unpredictability. Based on detailed upfront planning and standardized manufacturing processes, we can provide clear budgets and timelines early in the project and maintain high transparency during execution, ensuring the project stays on track.

Delivered Functionality and Performance Commitments


Through customization, we ensure each building fulfills its intended mission, delivering on promises such as:


14.jpgSupporting Complex Process Equipment
Structures can be precisely engineered to support distributed heavy machinery, overhead conveyor systems, or internal multi-level work platforms, ensuring stability and safety.
3.jpgCreating Controlled Interior Environments
Through high-performance insulation, thermal breaks, sealing technologies, and tailored ventilation strategies, we provide stable, controlled indoor climates for storage, production, or breeding activities.
4.jpgMeeting Demanding Operational Continuity Requirements
Designs can incorporate structural redundancy to ensure operations in critical production areas are not disrupted during specific maintenance events or unforeseen circumstances.


5.jpgEnabling Sustainable Operational Goals
By optimizing natural lighting design, evaluating roof load capacity (reserving potential for future solar panel installation), and selecting sustainable materials, we directly support your corporate sustainability strategy.
6.jpgBuilding a Resilient Asset Protection System
From structural reinforcements against extreme weather events to architectural details that enhance physical security, we comprehensively increase the resilience of your asset.


Let's start a conversation about your project vision. We will translate your challenges and objectives into a solid, efficient, and entirely personalized steel frame building solution.

Why They Chose Us: The Cornerstone of Your Industrial Success
We deliver more than just buildings; we deliver modern industrial assets ready for immediate operation.
When your business requires large-scale, high-efficiency industrial space, we provide a comprehensive, one-stop industrial building solution—from macro-level planning to micro-level construction details.
Proven Expertise in Large-Scale<br>Development
Proven Expertise in Large-Scale
Development
Economies of Scale: We specialize in large-scale industrial projects, efficiently delivering facilities of hundreds of thousands of square meters on time and within budget.
Parallel Construction: Leveraging advanced modular prefabrication technology, we enable the simultaneous construction of multiple building units. This efficient, 'building-block'approach ensures rapid and consistent project advancement, helping you achieve operational capacity and revenue generation sooner.
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Integrated Planning and Design That Goes Beyond Construction
Integrated Planning and Design That Goes Beyond Construction
Holistic Mindset: We start with the big picture—optimizing planning, logistics, energy, and expandability to create a cohesive, efficient industrial ecosystem.
Forward-Looking Integration: During the planning phase, we pre-install interfaces for systems such as photovoltaic power generation, rainwater management, and smart logistics. This ensures your industrial facility is born with modern and sustainable DNA, ready for seamless future upgrades.
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High-Performance Products Tailored for Industrial Applications
High-Performance Products Tailored for Industrial Applications
Longevity & Durability: A 50-year design life with strong wind and seismic resistance ensures lasting protection for your key assets.
Green & Low-Carbon: Recyclable materials and energy-saving technologies help build green facilities that meet global standards and enhance your brand value.
Inherent Flexibility: Standardized design enables easy expansion and upgrades, ensuring long-term flexibility for your growth.
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Products Certifications

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