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Steel Structure Warehouse Construction

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Commercial Prefab Metal Warehouse Building Solution

Project Overview

Project Name: IKEA Home Retail Steel Roof Facility

Location: Qingdao, China

Total Building Area: 28,110 sqm

Building Structure: Steel structure / prefab metal warehouse building

Year Completed: 2020

Project Overview:

The IKEA Home Retail Steel Roof Project is part of the global expansion of the Sweden-based furniture and home retail leader—one of the world’s largest home furnishing suppliers. The project, constructed by our company in Qingdao, features a large-span prefab metal warehouse system engineered to support high-volume commercial operations.

With a total building area of approximately 28,110 square meters, the structure adopts a prefabricated metal warehouse roof system consisting of 24-meter single-piece trusses. All truss components were fabricated in the factory, transported as complete units, and lifted into place through integral hoisting—greatly improving installation efficiency and structural stability.

As a modern prefab metal warehouse building, the project delivers high durability, optimized load-bearing performance, and streamlined construction suited for global retail logistics and large-scale commercial distribution centers.


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  • Project Overview
  • Modular Technical Specifications
  • Customization Service Overview
  • Core Product Advantages
  • Functional Capabilities & Applications

Project Overview


Project Overview: IKEA Qingdao Home Furnishing Store Steel Structure Roof System

Project Background

This project involves the construction of a new large-scale retail center, specifically a steel structure warehouse-style retail complex, in Qingdao for IKEA, a globally renowned home furnishing brand. As a world-leading home furnishing retailer, IKEA maintains stringent requirements for building quality, construction efficiency, and environmental standards. The project aims to create an efficient, safe, and aesthetically modern space for home product display and storage, utilizing an advanced prefabricated steel structure warehouse system to achieve rapid construction and flexible layout.


Project Challenges & Solution Highlights


Key Challenges

Large Span Requirement: A column-free interior space was needed to accommodate home furnishing display and storage.

High Construction Efficiency Demands: On-site construction time needed to be minimized for early operational readiness.

Environmental & Sustainability Standards: Compliance with IKEA's global environmental standards and reduction of construction waste.
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Solution Highlights

Fully Prefabricated Steel Structure System: All components were factory-precast, enabling modular assembly on site and significantly shortening the project timeline.

Long-Span Truss Design: Single truss spans of 24 meters achieved a wide, column-free interior space.

Green Building Concept: Use of recyclable steel materials minimized on-site welding and construction waste.

Integrated Hoisting Technology: Entire trusses were transported and hoisted into place, ensuring structural integrity and installation precision.


Product Technology & Specifications


Product Parameter Table (Modular Presentation)

Module Category

Specification Description

Project Name

IKEA Qingdao Steel Structure Roof System

Total Floor Area

Approx. 28,110 sqm

Structure Type

Prefabricated Steel Structure (Prefabricated Metal Warehouse Building)

Truss Span

24 meters (single span)

Transportation Method

Fully prefabricated in factory, transported integrally to site

Installation Method

Integrated hoisting and positioning

Main Material

High-strength galvanized steel

Design Standards

Complies with international steel structure design codes

Applicable Scenarios

Large retail stores, storage centers, industrial plants, etc.




Technical Highlights


Fully Prefabricated Steel Structure System

The prefab metal warehouse system we adopted involves all primary and secondary steel components being cut, welded, and treated for anti-corrosion in the factory, ensuring precision and quality. On-site work mainly involves bolted connections and hoisting, greatly enhancing construction speed and safety.


Large-Span Space Design

The 24-meter-span truss structure creates a column-free interior, perfectly meeting the functional needs of IKEA’s product display and storage. This design is also suitable for various prefabricated metal warehouse applications, such as logistics centers and production workshops.


Integrated Transportation & Hoisting

Each truss was fully assembled in the factory, transported to the site via specialized vehicles, and hoisted into place using large cranes. This method effectively avoids on-site assembly errors and enhances structural integrity and installation efficiency.


Eco-Friendliness & Sustainability

All steel materials are recyclable, and nearly zero waste was generated during construction, aligning with green building standards and supporting the client’s sustainability goals.


This case study of the prefab metal warehouse building system demonstrates the efficient application of modern prefabricated steel structures in large-scale commercial construction, with the steel structure supermarket being a prime example of such innovative architecture. As a mature prefabricated metal warehouse solution, it is suitable not only for the home furnishing retail industry but also widely applicable in industrial plants, logistics storage, sports facilities, and even in constructing steel structure supermarkets, offering advantages such as rapid construction, flexible expansion, and energy efficiency.


Tailored for You: Flexible & Adaptable Industrial Building Solutions


We understand that every industrial project has unique spatial needs, functional goals, and environmental contexts. Off-the-shelf products often fail to address real-world complexities. That's why we specialize in delivering deeply customized pre-engineered steel building systems.


Core Customization Capabilities

Our bespoke service covers the entire project lifecycle, ensuring a perfect fit between the structure and your operational requirements:


01

Flexible Spatial Planning
Determine column spacing, eave height, and door placements based on your production flow or storage logistics, completely free from restrictive standard modules.

02

Precise Load-Bearing Capacity
We perform targeted structural reinforcement to easily accommodate various machinery loads and overhead lifting requirements, whether for light assembly or heavy equipment.

03

Scenario-Specific Optimization
We provide differentiated structural and cladding solutions for diverse needs – such as cleanroom environments in food/pharma, vibration control in machining workshops, or high-density storage systems in logistics.

04

Location-Specific Engineering
Our designs integrate wind resistance, seismic considerations, and snow load management tailored to local climate conditions, ensuring long-term safety and durability.

Core Product Advantages


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    Rapid Deployment, Faster ROI

    Utilizing factory-pre fabrication and on-site assembly, our method rejects construction timelines by approximately two-thirds compared to conventional methods, enabling faster operational launch and revenue generation.
  • Green & Sustainable

    Sustainable Construction, Enduring Value

    Built primarily with recyclable high-quality steel, our structures boast a material recovery rate exceeding 90%. This ensures eco-friendliness throughout its lifecycle and significant residual value even after decommissioning.
  • Robust & Durable

    Robust & Resilient, Built to Endure

    Our meticulously calculated and simulated structural systems offer superior wind resistance up to 0.85 kPa, providing reliable performance and safety even in demanding coastal climates.
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    Unobstructed, Highly Efficient Space

    Our long-span structural designs enable column-free interiors of up to 40 meters, maximizing space utilization to meet the demands of modern manufacturing and warehousing for expansive, flexible floorspace.

Functional Performance Specifications


Our prefab metal warehouse buildings are not just shelters; they are precision-engineered tools for your operations:


2.jpgExceptional Load-Bearing Capacity
Designed for floor live loads up to 12 kN/m², meeting the demands of most industrial machinery and multi-tiered racking systems.
3.jpgComprehensive Fire Safety
We offer integrated fire protection designs, providing structural components with fire resistance ratings from 1 to 2 hours to ensure the safety of personnel and assets.


9.jpgSuperior Environmental Performance
Our building envelopes can incorporate thermal insulation, achieving U-values as low as 0.40 W/(m²·K). This effectively maintains a stable internal environment and reduces energy consumption.
10.jpgLong Service Life & Durability
The main steel structure is designed for a long service life, complemented by high-performance anti-corrosion coatings, ensuring durability exceeding 30 years and minimizing long-term maintenance costs.


We deliver more than just a prefabricated metal warehouse; we provide a custom industrial space deeply aligned with your business logic. From concept to completion, our engineering team collaborates closely with you to ensure the final prefab metal warehouse building achieves the optimal balance of functionality, cost, and efficiency.

Why They Chose Us: The Cornerstone of Your Industrial Success
We deliver more than just buildings; we deliver modern industrial assets ready for immediate operation.
When your business requires large-scale, high-efficiency industrial space, we provide a comprehensive, one-stop industrial building solution—from macro-level planning to micro-level construction details.
Proven Expertise in Large-Scale<br>Development
Proven Expertise in Large-Scale
Development
Economies of Scale: We specialize in large-scale industrial projects, efficiently delivering facilities of hundreds of thousands of square meters on time and within budget.
Parallel Construction: Leveraging advanced modular prefabrication technology, we enable the simultaneous construction of multiple building units. This efficient, 'building-block'approach ensures rapid and consistent project advancement, helping you achieve operational capacity and revenue generation sooner.
1
Integrated Planning and Design That Goes Beyond Construction
Integrated Planning and Design That Goes Beyond Construction
Holistic Mindset: We start with the big picture—optimizing planning, logistics, energy, and expandability to create a cohesive, efficient industrial ecosystem.
Forward-Looking Integration: During the planning phase, we pre-install interfaces for systems such as photovoltaic power generation, rainwater management, and smart logistics. This ensures your industrial facility is born with modern and sustainable DNA, ready for seamless future upgrades.
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High-Performance Products Tailored for Industrial Applications
High-Performance Products Tailored for Industrial Applications
Longevity & Durability: A 50-year design life with strong wind and seismic resistance ensures lasting protection for your key assets.
Green & Low-Carbon: Recyclable materials and energy-saving technologies help build green facilities that meet global standards and enhance your brand value.
Inherent Flexibility: Standardized design enables easy expansion and upgrades, ensuring long-term flexibility for your growth.
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Products Certifications

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