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Steel Structure Warehouse Construction

HomeSteel Structure Warehouse ConstructionAirport Transit Center Steel Wall Framing Construction

Airport Transit Center Steel Wall Framing Construction

Project Overview

Project Name: Jiaodong International Airport – Transit Center & Parking Building

Location: Qingdao, Shandong, China

Total Building Area: Large-scale integrated transport hub & multi-level parking facility

Building Structure: Steel structure with advanced steel wall framing system

Year Completed:

The Jiaodong International Airport Comprehensive Transit Center & Parking Building is a landmark steel frame wall construction project designed to support airport passenger flow, urban transportation, and multi-level parking demand. The main structure adopts an excavation construction method, with a foundation burial depth of approximately 2.5 meters. The wall structure features steel wall framing of around 3.5m × 0.85m, providing strong lateral stability for long-span roof loading.

Each steel pipe column is manufactured from 25mm or 16mm thick rolled steel plates, with a single column height of 30 meters and a total weight of approximately 20 tons. To ensure precision installation efficiency, each column was split into 17m + 13m sections and shipped to the job site for assembly. The total steel consumption for the steel frame wall construction reaches approximately 1,500 tons, ensuring a high standard of durability and performance for long-term airport operations.

This project demonstrates the advantages of modern steel wall framing engineering in airport infrastructure, offering high structural strength, optimized construction speed, and scalable capacity for future transportation development.


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  • Project Overview
  • Modular Technical Specifications
  • Customization Service Overview
  • Core Product Advantages
  • Functional Capabilities & Applications

Project Overview


Client Requirements & Background

To support the strategic role of Qingdao Jiaodong International Airport as a regional aviation hub and accommodate projected passenger growth, the construction of its Integrated Transportation Center (GTC) and Parking Complex demanded a solution capable of delivering large spans, open spaces, high safety standards, and rapid construction. The client required a structural system that guaranteed superior performance and seismic safety while significantly shortening the build timeline and minimizing disruption to ongoing airport operations.


Key Project Challenges

Sensitivity of Operational Environment & Construction Coordination: The project's proximity to active airport operational zones necessitated strict control over noise, dust, and logistics of large component transportation to ensure unimpaired airport safety and efficiency.
Balancing Large-Space Functionality with Structural Efficiency: The GTC required expansive, column-free areas to optimize passenger and vehicle flow, placing higher demands on the span and load-bearing efficiency of the primary structure.
High-Standard Durability Requirements: As critical public infrastructure, the buildings required a long service life, low maintenance costs, and exceptional corrosion and fire resistance to meet the challenges of a coastal environment.
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Solution Highlights

We delivered a fully prefabricated Steel Wall Framing System tailored for the GTC and Parking Complex, offering the following core advantages:
End-to-End Industrialized Construction: The primary steel frame and enclosure systems were precision-prefabricated and quality-controlled off-site, enabling rapid on-site "assembly." This shift from "construction" to "manufacturing" dramatically enhanced quality and speed.
High-Performance Integrated Wall-Frame System: Innovative steel frame wall construction technology integrated the load-bearing steel skeleton with insulation and cladding in the factory, creating complete wall modules installed in a single step. This achieved perfect synergy between structure, envelope, and architectural facade.
Sustainable & Green Construction: The modular approach drastically reduced on-site wet work, construction waste, and energy consumption. The inherent recyclability of steel aligns perfectly with modern green airport development principles.


This landmark project at Qingdao Jiaodong International Airport showcases the pivotal role of advanced steel wall framing technology. Our steel frame wall construction solution, through a high degree of prefabrication and integration, ensured efficient and clean construction within a complex, sensitive environment. This modern steel wall framing system not only guarantees speed and precision but also serves as the foundation for the long-term safety and functional flexibility of major public transportation buildings.


Product Technology & Specifications


The core product applied in this project is the Large-Span Steel Frame & Wall Integrated System. This system utilizes large-diameter steel pipe columns as the primary load-bearing elements, combined with custom steel beams and integrated prefabricated wall panels to form a spatially efficient and easily assembled structure. All components underwent detailed design, digital simulation, and factory pre-assembly, ensuring on-site installation accuracy to millimeter tolerances.


Product Parameter Table (Modular Display)

Module Category

Parameter

Specification / Description

Column Module

Material Standard

Q355B/G355 High-Strength Structural Steel (Compliant with GB & International Standards)

Pipe Wall Thickness

25mm (Primary Load Zones) / 16mm (Secondary & Transition Zones)

Pipe Column Specification

Ø1200mm Spiral Welded Pipe

Single Column Height

30 meters

Transportation Segmentation

17m (Upper) + 13m (Lower), optimized for transport and on-site lifting

Single Column Weight

Approx. 20 metric tons

Surface Treatment System

Shot Blasting (Sa2.5) + Epoxy Zinc-Rich Primer (80μm) + Epoxy MIO Intermediate Coat (100μm) + Polyurethane Topcoat (60μm)

Wall System Module

System Type

Steel Frame Load-Bearing & Composite Sandwich Panel Integrated Wall System

Standard Panel Size

3500mm (L) × 850mm (W)

Panel Composition

Outer Skin: 0.7mm Alu-Zinc Color Steel Sheet (PVDF coating)
Core: 100mm thick Class A Rock Wool Board
Inner Skin: 12mm thick Fiber Reinforced Calcium Silicate Board

Connection to Frame

Dedicated 3D Adjustable Alloy Brackets, fixed with High-Strength Bolts

Connection System Module

Column Base Connection

Embedded Anchor Bolt Group + Large Cast Steel Flange Plate, grouted in place

Beam-Column Connection

Bolted-Welded Hybrid Connection: Web connected with High-Strength Friction-Grip Bolts (Grade 10.9), Flanges reinforced with Full Penetration Welds

Wall Panel Expansion Joint

Vertical Sliding Bearing, allowing for ±20mm thermal movement

Project Summary

Total Steel Tonnage

Approx. 1,500 metric tons

Typical Foundation Depth

Avg. ~2.5 meters

Design Wind Resistance

Designed for 1-in-100-year basic wind pressure (per local meteorological data)

Seismic Design Standard

Seismic Fortification Intensity: 8 Degrees, meeting requirements for Key Fortification Category (Category B) structures

Fire Protection

Columns: Intumescent Fireproof Coating for 3.0-hour fire resistance. Wall system meets required fire rating integrally.




Technical Details & Features


Steel Pipe Column Manufacturing:

High-precision spiral welding ensures continuous, uniform seams, offering superior mechanical performance compared to longitudinally welded pipes. Pre-bending and precise sizing techniques were used for 25mm thick plates to ensure minimal roundness deviation.

Flange faces at segment joints were machined in one pass on large factory milling machines, guaranteeing flatness and perpendicularity for on-site alignment.


Integrated Wall Panel System:

All penetrations (e.g., for lighting, vents), edge sealing, and internal conduit pre-installation were completed in the factory, delivering true "functional modularity."

Panel joints feature a multi-layer seal: embedded EPDM gasket for primary air tightness, supplemented by exterior applied weather-resistant silicone sealant for water tightness.


Digitalization & Smart Application:

The entire process utilized BIM for clash detection, construction simulation, and accurate quantity take-offs.

Major components were tagged with QR codes linking to material certificates, process records, and installation data, enabling full lifecycle traceability.

On-site drone scanning and 3D reality modeling were used for progress monitoring and as-built verification against the design model.


Safety & Efficiency Assurance:

Factory prefabrication allowed over 90% of welding and painting to be completed under controlled conditions, ensuring quality far superior to field work.

On-site work primarily involved large-scale hoisting, significantly reducing extensive scaffolding work and associated safety risks.


Value Proposition Summary

Optimized Project Schedule: Primary frame erection was approximately 50% faster compared to conventional cast-in-place concrete structures, creating significant time savings for subsequent trades.

Whole-Life-Cycle Economy: Optimized initial construction costs combined with high durability and low maintenance requirements deliver superior long-term operational economics.

Superior Structural & Architectural Performance: Provides vast, unobstructed interior spaces meeting the modern functional and aesthetic demands of transportation architecture.

Environmental Stewardship: Minimized impact on the airport environment during construction and contributed substantial energy-saving and emission-reduction benefits.


Your Vision, Our Framework: Bespoke Structural Solutions


We understand that exceptional architecture begins with a profound appreciation for a project's unique character. Your facility is more than a physical space—it is a vessel for community vitality, sporting spirit, and cultural expression. Therefore, we move beyond standardized, "one-size-fits-all" products to offer a Collaborative Co-Creation Model that deeply integrates design and engineering. We transform your vision into a buildable reality with remarkable efficiency.


Deep Collaboration from Concept to Completion:


We engage early with your design team and facility operators to ensure the structural system perfectly serves the building's function and experience:


01

Competition-Grade Performance Customization
We conduct specialized structural reinforcement and vibration control design for professional venues, accommodating large-screen displays, temporary event loads, and anchor points for athletic equipment.

02

Adaptable Multi-Purpose Spaces
For versatile sports and cultural centers hosting competitions, exhibitions, and performances, we provide roof truss and modular seating systems that enable rapid reconfiguration, maximizing space utility.

03

Tailored Cultural & Acoustic Environments
For theaters and concert halls, our steel frame wall construction solutions can precisely integrate acoustic reflectors and absorbers, making the structure foundational to superior sound quality.

04

Iconic Aesthetic Realization
We embrace the challenges of complex curves, cantilevers, and long spans, ensuring striking architectural forms are realized through precise and stable steel wall framing systems.

Core Product Advantages


Choosing our bespoke structural solution infuses your project with four core values:


  • Rapid Construction

    Rapid Deployment

    Factory prefabrication combined with concurrent on-site work can more than double the erection speed of the primary frame compared to traditional methods, significantly shortening the project timeline and accelerating the facility's availability to the community.
  • Green & Sustainable

    Full Lifecycle Stewardship

    From the high recyclability of the primary steel to the low-environmental-impact construction process, the building's lifetime carbon footprint is markedly reduced. The system supports a sustainable future with a theoretical material recovery rate exceeding 95%.
  • Robust & Durable

    Superior Adaptability

    The structural system offers exceptional resilience, can be designed to withstand rare extreme weather events, and readily accommodates future functional upgrades or increased equipment loads.
  • Cost-Effective

    Maximized Performance

    By optimizing the structural system, we achieve expansive spans while minimizing redundant steel, striking an elegant balance between cost-effectiveness and architectural expression.

Capabilities for Modern Sports & Cultural Facilities


Our system is engineered to unlock the full potential of public buildings:


8.jpgSupporting Diverse Event Scenarios
The structure is precisely engineered to support intensive concert equipment loads, complex exhibition layouts, and the dynamic loads of sporting events, ensuring absolute safety and stability in any high-energy scenario.
4.jpgCreating Column-Free Immersive Spaces
Utilizing long-span steel frame wall construction, we eliminate visual obstructions, providing audiences with unparalleled sightlines and immersive experiences while offering ultimate flexibility for floor plan configurations.


7.jpgIntegrating Smart & Green Technologies
The steel wall framing system acts as an integrated platform, seamlessly accommodating photovoltaic roofs, intelligent lighting rigs, giant LED screen support structures, and efficient HVAC ductwork, making the building a core component of smart operations.
6.jpgEnabling Rapid Evolution & Long-Term Vitality
In response to evolving event standards or operational models, our steel structure allows for non-destructive reinforcement and the addition of functional modules, enabling the facility to adapt and grow alongside community needs for generations.


Let's begin with your initial concept sketch and build a solid, agile, and future-ready structural skeleton together.

Why They Chose Us: The Cornerstone of Your Industrial Success
We deliver more than just buildings; we deliver modern industrial assets ready for immediate operation.
When your business requires large-scale, high-efficiency industrial space, we provide a comprehensive, one-stop industrial building solution—from macro-level planning to micro-level construction details.
Proven Expertise in Large-Scale<br>Development
Proven Expertise in Large-Scale
Development
Economies of Scale: We specialize in large-scale industrial projects, efficiently delivering facilities of hundreds of thousands of square meters on time and within budget.
Parallel Construction: Leveraging advanced modular prefabrication technology, we enable the simultaneous construction of multiple building units. This efficient, 'building-block'approach ensures rapid and consistent project advancement, helping you achieve operational capacity and revenue generation sooner.
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Integrated Planning and Design That Goes Beyond Construction
Integrated Planning and Design That Goes Beyond Construction
Holistic Mindset: We start with the big picture—optimizing planning, logistics, energy, and expandability to create a cohesive, efficient industrial ecosystem.
Forward-Looking Integration: During the planning phase, we pre-install interfaces for systems such as photovoltaic power generation, rainwater management, and smart logistics. This ensures your industrial facility is born with modern and sustainable DNA, ready for seamless future upgrades.
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High-Performance Products Tailored for Industrial Applications
High-Performance Products Tailored for Industrial Applications
Longevity & Durability: A 50-year design life with strong wind and seismic resistance ensures lasting protection for your key assets.
Green & Low-Carbon: Recyclable materials and energy-saving technologies help build green facilities that meet global standards and enhance your brand value.
Inherent Flexibility: Standardized design enables easy expansion and upgrades, ensuring long-term flexibility for your growth.
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