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Cut steel plate into pieces and connections by flame cutting machines (CNC, Semi-automatic flame cutting machines). Long strips will be used as web and flange plate, connections will be used as connected, reinforced or stiffening plate.
Step 2: Assembly
Combine web and flange plate together through H-beams assembly machine, make tack welding. Keep the web plate in the middle line, do not be off the center line.
Step 3: Gantry automatic submerged arc welding
Make welding by gantry submerged arc welding machine. Make sure the welding sequence and reduce the welding deformation.
Step 4: Flange plate of straightening
Start straightening on welding-finished H steel beams by straightening machine.
Step 5: Connections process
Make holes on connected pieces by drilling machines. Make sure the hole size and precision.
Step 6: Welding
Welding with CO2. Make sure the weld quality without welding flaw.
Step 7: Shot blasting
Make shot blasting on steel profiles. Make sure the blasting grade and quality.
Step 8: Spray painting
Painting or other anti-corrosion surface treatment.
Step 9: Package & Loading
Pack steel structure profiles on steel pallet, which will be easy for loading, transportation and unloading jobs.
Industrial steel building has a wide range of applications and can be used in factories, warehouses, office buildings, stadiums, hangars, etc. to be used. It is suitable not only for single-storey large-space buildings, but also for the construction of multi-storey or high-rise buildings.
What are the architectural features of industrial steel building?
What is the reason why more and more people are choosing industrial steel building?
What types of construction are available for industrial steel buildings?
Insulation: Avoid heat transfer on both sides of the metal roof to ensure that the ambient air temperature is stable. The thermal protection function is realized by filling thermal protection materials (usually used glass wool and stone wool) under the metal roof plate. The heat conservation effect is expressed by the U-value and the unit is W/M2K. The thermal insulation performance is determined by the following factors: raw material, density and thickness of the thermal insulation cotton; the humidity of the thermal insulation wall, the method of connecting the metal roof plate and the underlying structure (to prevent the phenomenon of the "cold bridge"), the repeated ability of the metal coating to heat radiation.
Daylight: Improve indoor lighting during the day by means of skylights and save energy. When installing daylight panels or daylight glass at certain positions on the metal roof, the duration of the daylight should be adjusted to the metal ceiling panel and the connection between the daylight and the metal ceiling panel should be treated watertight.
Beautiful: The metal roof of the industrial steel building has a good texture and a pleasant color.
Check the heat expansion and contraction: check the contraction shift and direction of the metal roof plate. Make sure that in areas with high temperature differences the metal roof plate is not damaged by heat expansion and contraction.
Anti-avalanche: install snow barriers on the metal roof in snow-covered areas to prevent a sudden fall of snow.
Anti-ice caps: industrial steel building can prevent rain and snow from forming ice caps on the mould.
The frame of the industrial steel building is the main structure of the system frame. It is a flat structure consisting of columns and frames. All horizontal water loads and most vertical loads are transferred to the foundation via the plant frame. In industrial buildings, the industrial steel building frame has the following three most common types of construction;
1. The single-storey steel structure factory building frame is a single-storey frame formed from the stacked column of the factory building and the frames anchored to the top of the column (the column top can be called the system bent when the column top is foldable).
2. A rigid one-storey frame, a one-storey frame formed by a rigid connection of columns with an equal or gradual cross-section and frames on the top of the column.
3. Multi-layered frame, a multi-layered frame formed by joining columns and floor supports (or specialist works) and roof supports or roof supports.
Having learned so much about industrial steel building, it is also a difficult problem to select from many manufacturers the one with high quality and low price. Qingdao Xinguangzheng Steel Structure Co., Ltd. has been a Chinese pioneer in industrial steel building for several years. You can work with customers from design to completion to ensure that all technical requirements are met.
Agricultural steel building has low cost, short construction time, and less pollution. Therefore, it has become the best choice for new-style construction.
Structural parts: material, surface roughness, tolerance, surface treatment, straightness (or radian)
Connection: hole position deviation, bolt grade; welding method, welding standard, welding material; air tightness, non-destructive testing, liquid penetration testing, etc. are required
Overall structure: verticality, horizontality, etc.
Packaging: packaging materials, packaging methods
Storage: ambient temperature, ambient humidity
Transportation: loading and unloading, placing in vehicles, placing in containers, etc.
Fire protection technology. One of the most critical issues in agricultural steel building is the application of fire protection technology. The fire resistance rating of light steel structure houses is level 4. For light steel structure residential buildings, fire-resistant gypsum boards are pasted on both sides of the wall and the ceiling of the floor. For ordinary firewalls and household walls, 25.4 mm thick (1 inch) gypsum boards are used to protect them to meet the 1-hour fire protection requirement. The glass fiber filled between the wall columns and the floor joists also plays an active role in protecting fire and heat transfer.
Sound insulation technology. The agricultural steel building is filled with glass wool between the inner and outer walls and the floor joists, which effectively prevents the audio part transmitted through the air. For the impact sound transmitted through the solid, the following construction is performed: the partition wall is composed of two wall columns. There are two walls with intermediate spaces; for the small keel used to fix the gypsum board for the suspended ceiling, an elastic structure with small cut grooves is used to effectively reduce the transmission of structure-borne sound between floors.
If an agricultural steel building is damaged, we must immediately recognise and remedy the problem. The main factors of steel structural damage are:
(1) the structural viability of agricultural steel buildings is insufficient due to changes in load, overdue service and changes in rules and regulations;
2) The components of agricultural steelworks are deformed, twisted, damaged, deformed, etc., due to various accidents; which results in a weakening of the cross-section of the component, a twisting of the rod and a tearing of the connection;
(3) deformation, cracking and retardation of agricultural steel components or connections due to temperature differences;
4) The agricultural steel structure corrodes due to the erosion of chemical substances and electrochemical corrosion leads to a weakening of the cross-section of the steel structure;
5) Other include errors in design, production, construction and illegal use and operation during the service period.
There are three main technical reinforcement measures for agricultural steel construction:
1) Cross-section defences: Apply the element locally or over the entire length of the element with steel and connect it to a whole to carry the force together;
2) Change the calculation diagram: add additional supports, adjust load distribution, reduce cutting force level, force displacement of static indefinite structural support and reduce peak voltage;
3) Pre-tensioned cable method: use high-strength cables to strengthen the weak links of the structure or to improve the overall durability, stiffness and stability of the structure.
Qingdao Xinguangzheng Steel Structure Co., Ltd. has been developing agricultural steel buildings for many years, and is known as "the national brand leader in the Chinesesteel building industry". Therefore, customers can choose their products with confidence.
Nowadays, more and more industrial parks prefer to build workshop, warehouse, office and other buildings by steel structures. Why are steel structures so popular with the public? It is mainly due to the four excellent functions of steel structure "light, fast, good properties and economical".
1. Light: The steel structure has the characteristics of light weight and excellent stress function.
Steel has the smallest ratio of density to strength compared with concrete and wood. For example, the weight of steel roof trusses is only 30% or even 25% of the same concrete roof truss under the same load and strength conditions. The weight of the steel structure house is about 50% of the reinforced concrete house, but the usable area is about 4% higher than that of the reinforced concrete house.
2. Fast.
The steel structure is prefabricated in the factory then bolts contacted installation on site. It has the characteristics of mass production of large pieces and high-level precision of finished products, which effectively shorten the construction period and reducing the cost to give high investment returen. Compared with the construction period of reinforced concrete structure engineering, the steel structure is only 1/3 to 1/2 of the reinforced concrete structure under the same conditions .
3. Good properties: The steel structure has good properties and high reliability.
Steel has uniform of texture, isotropy, large elastic modulus, good plasticity ,good resistance and is an ideal elastic plastic body. Therefore, the steel structure will not suddenly break due to occasional overloading or partial overloading, it can adapt to the oscillating load, and the calculation model can reflect the mechanical properties of the steel well, so the analysis is accurate and reliable.
4.Economical.
The cost of steel structure is higher than concrete structure from the raw materials only, but the construction speed of steel structure is about 50% faster than concrete structure, which will save a lot of time and cost. The steel structure is more than 50% lighter than the overall weight of the concrete structure house, so that the cost of basic treatment and transportation will be reduced. Building is a systematic project includes many items, such as planning, manufacturing, transportation, installation, maintenance and management. Therefore, from the overall point of view, the steel structure is more cost saving.
Introduction of Pakistan Prefabricated Steel Structure Construction Chemical Factory
Project Area: 4225 ㎡
Project Finished Time: Built in 2019-2020
Project Location: Lahore
Project Detail: Multi-story steel structures
Project Total Steel weight: 600 tons.
Company information of Pakistan Prefabricated Steel Structure Construction Chemical Factory
A brief introduction to you about our company first, then you can contact me if there is suitable project in the future.
1200 workers, 360000 ㎡ non-dust workshop, 25 years experience, CE, ISO9001, ISO9712, ISO3834, BV, SGS certificated, one hour reach Qingdao port, our company, as a manufacture, this is how we keep good quality and competitive prices for global valued customers.
We provide steel building design, farm house design, manufacture and installation service.
Prefab House refers to a building where parts and components produced in a factory are assembled and connected at the construction site. Steel structure prefabricated buildings refer to steel structure components produced in factories and assembled and connected at the construction site.
Different countries have different understandings and practices of the housing system, but Prefab House generally refers to the main project of the house. Different residential products are formed due to the selection of different structural materials, structural types and construction methods, and constitute a number of corresponding residential products ranging from design to The complete technology of construction. The steel structure residential building system uses the steel structure form as the basis for the classification of the building system and becomes a branch of the building system.
The material of Prefab House has good homogeneity and isotropy, which is an ideal elastic body, which is most in line with the basic assumptions of general engineering mechanics; the material has good plasticity and toughness, can have large deformations, and can well withstand dynamic loads; construction period is short ; It has a high degree of industrialization and can be used for specialized production with a high degree of mechanization; it has high processing accuracy, high efficiency, and good airtightness, so it can be used to build gas tanks, oil tanks, and transformers.
In the future, the steel structure of Prefab House should study high-strength steel to greatly increase its yield point strength; in addition, new types of steel should be rolled, such as H-shaped steel (also known as wide flange steel), T-shaped steel and profiled steel plates, etc. The needs of large-span structures and super high-rise buildings.
(1) Light weight and high strength. Due to the use of steel as the load-bearing structure and new building materials as the enclosure structure, Prefab House generally uses steel structure to build residences that weigh about one-half of the weight of reinforced concrete residences, which reduces the weight of the house and reduces the cost of basic engineering. Since the building area occupied by the vertical force-bearing member is relatively small, the use area of the house can be increased. At the same time, because the steel structure residence adopts a large bay and large depth column network, it provides residents with a large space that can be flexibly separated, which can meet the different needs of users.
(2) The degree of industrialization is high and meets the requirements of industrialization. Most of the structural components of Prefab House are made in factories, which are easy to install and suitable for mass production. This has changed the traditional way of housing construction and realized the transformation from "building houses" to "manufacturing houses". Promoted the transformation of the housing industry from extensive to intensive, and at the same time promoted the development of productivity.
Qingdao Xinguangzheng Steel Structure Co., Ltd. has worked on the production of Prefab Houses for several years. You can find the best Prefab House in this company.
Steel building accessories are constructed of steel materials. It is one of the main types of building structures. The structure consists mainly of steel bearings, steel columns, steel joints and other components made of profile steel and steel plates and uses rust removal and rust protection methods such as silylation, pure manganese phosphation, water washing and drying, galvanizing and so on.
Prefabricate and assemble Steel building accessories on the steel platform according to the installation sequence and process requirements to ensure the welding quality.
The spacing between the splicing joint of flange plate and web plate of section steel shall be greater than 200mm. The splicing length of flange plate shall not be less than 2 times of plate width; The web splicing width shall not be less than 300 mm and the length shall not be less than 600 mm.
In order to facilitate welding and ensure welding quality, the stiffener plates, connecting plates, base plates and cantilever beams (beams) on columns and beams shall be assembled and welded on the ground steel platform according to the dimensions of the construction drawing.
The Steel building accessories prefabricated on the steel platform shall not only be fabricated and assembled according to the construction drawings and specifications, but also consider the process of on-site installation and the change of installation size.
Some Steel building accessories users do not know that steel structures still need to be maintained and maintained. As a result, there is serious corrosion that users often can't find out, which makes steel products appear many unsafe hidden dangers, reduces the safety of Steel building accessories in use, and even affects normal use functions. It is recommended that the design unit not only put forward the painting requirements of the steel structure in the painting design description of the steel structure, but also put forward the maintenance and maintenance requirements of the Steel building accessories according to its use.
There are many ways to prevent Steel building accessories from rusting, and the following are usually used.
The steel structure is made of alloy steel that is not easy to rust
Chemical oxide layer protection method
Using metal coating protection method
Non-metallic coating protection law
In the later maintenance and maintenance process, non-metallic coating protection method is especially commonly used. The surface of the component is protected by paint and plastic, so that it does not contact the surrounding corrosive medium, so as to achieve the purpose of anti-corrosion. This method has good effect, low price, and has a wide range of paint varieties, a wide range of options, and strong applicability. It is not limited by the shape and size of the component. It can form a film with any shape on the surface of the component. The adhesion is firm. It can also follow the temperature change. The components are telescopic and easy to use. It is also possible to give the component a beautiful color.
Great products begin with the best engineering staff, and Qingdao Xinguangzheng Steel Structure Co., Ltd. is ready to assist you with your technical requirements for Steel building accessories.
Prefab house is a structure mainly made of steel, which is one of the main building structure types. The characteristics of steel are high strength, light weight, and high rigidity, so it is especially suitable for the construction of large-span, super-high and super-heavy buildings.
Compared with traditional concrete buildings, what are the advantages of Prefab house?
What are the advantages of Prefab house?
What is the installation process of Prefab house?
Compared with prefabricated concrete buildings, Prefab houses have the following advantages:
1. There is no on-site cast-in-place node, the installation speed is faster, and the construction quality is easier to be guaranteed;
2. The steel structure is a ductile material with better seismic performance;
3. Compared with concrete structure, steel structure has lighter weight and lower foundation cost;
4. The steel structure is a recyclable material, which is more green and environmentally friendly;
5. Well-designed steel structure prefabricated buildings are more economical than prefabricated concrete buildings.
6. The cross-section of beams and columns is smaller, and more usable area can be obtained.
Save heating costs
Prefab house is more energy-efficient and environmentally friendly when used in the home, such as a new type of thermal insulation layer that has a better thermal insulation effect. When a household measurement is implemented and the heating has the same temperature, the room temperature of the "assembled" space is higher. The head of household may consider lowering the heating temperature, saving heating costs and, at the same time, reducing energy consumption.
Save energy
Finished house is of great benefit for energy saving and environmental protection. Through factory production and on-site assembly, it can significantly reduce building protection and waste water, reduce building noise, reduce harmful gas and dust emissions and reduce building and management personnel on site.
The assembly procedure for the steel construction of the Prefab house: steel column assembly -Installation of the supports between the columns -temporary installation of the steel bearer -roof bearings, roof bearings -correction and fixing of the steel bearer -Installation of the maintenance structure.
1. Contamination protection: Avoid rain water entering the metal roof from the outside. Rainwater enters the metal roof mainly through overlapping joints or knots. In order to achieve the function of the centrifuge, it is necessary to use a sealing disc at the screw connection and to make a concealed fixation. Use sealants or welds on the top of the plate. Best use a long board to remove the overlap. Close water-tight treatment for bleeding.
2. Moisture resistant: Avoid condensation of water vapour in the soil and metal wax layer and drain the water vapour in the metal wax layer. The solution is to fill the metal roof with thermal insulation cotton, place a waterproof membrane on the metal floor plate and have ventilated knots on the metal roof.
3. Daylight: Improve indoor lighting during the day by means of skylights and save energy. When installing daylight panels or daylight glass at certain points on the metal roof, the duration of use of the daylight should be aligned with the metal ceiling panel and the connection between the daylight and the metal ceiling panel should be treated watertight.
Seeing this, do you also want to order an Prefab House? If necessary, you can contact Qingdao Xinguangzheng Steel Structure Co., Ltd. they will provide the Prefab House of the best quality.