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The general sequence of commercial steel building welding is: pre welding inspection → preheating and derusting → installation and welding of base plate and arc striking plate → welding → inspection
1. Before commercial steel building welding, check the groove angle, blunt edge, gap and staggered joint, and remove the rust, oil stain and iron oxide scale in and on both sides of the groove.
2. Preheating. Before commercial steel building welding, gas welding or special baking gun shall be used to heat the groove and the base metal within 100mm on both sides evenly, and the surface thermometer shall be used to measure the temperature to prevent the temperature from meeting the requirements or local oxidation on the surface and preheating temperature.
3. Recheck the preheating temperature. If the temperature is not enough, reheat it to make it meet the requirements.
4. When assembling and welding the backing plate and arc striking plate, the surface cleanliness shall be the same as that of the groove surface, the backing plate shall be close to the base metal, and the arc striking plate shall be firmly welded with the base metal.
1. Welding: the weld bead of the first layer shall seal the connection between the base metal and the backing plate in the groove, and then weld layer by layer until the groove is filled. After each weld is welded, the welding slag and spatter must be removed, and the welding defects shall be ground away and repaired in time.
2. An interface must be welded continuously. If it is necessary to stop welding halfway, it shall be subject to thermal insulation and slow cooling treatment, and shall be heated again according to the regulations before re welding.
3. In case of rain and snow, commercial steel building shall stop welding. There shall be a wind shield and canopy around and above the welded junction of components. When the wind speed is greater than 5m / s, the welding shall be stopped. When the ambient temperature is lower than zero, preheating and post heating measures shall be taken for construction according to regulations.
4. Carbon structural steel shall be subject to weld flaw detection after the weld is cooled to ambient temperature, and low alloy structural steel shall be subject to weld flaw detection 24 hours after completion.
5. Welders and inspectors of commercial steel building shall carefully fill in the operation record form.
When purchasing commercial steel building, we should pay attention to the design of waterproof, heat-insulating and anti-corrosion of the steel structure. The design documents did not specify the steel derusting grade and paint and coating thickness, and did not adopt corresponding measures according to the different fire resistance limits of different parts. commercial steel building of thermal insulation protection measures needs to be avoided.
Commercial steel building has focused on the development and production of commercial steel buildings for several years. And it commits to provide perfect service for every customer from all over the world.
Generally speaking, the installation procedures of industrial steel building include installation of steel columns, installation of inter-column supports, temporary installation of steel crane beams, roof beams, roof supports, steel crane beams, etc., correction, fixation, and structural installation of maintenance.
What is the specific process of industrial steel building construction?
How to regularly maintain industrial steel building?
How to consider the cost of industrial steel building construction?
1. Lifting the main structure of industrial steel buildings: connecting steel carriers on the ground, erecting steel columns, lifting steel carriers, connecting secondary structures, correcting the deviation of the main structure, installing crane carriers (optional), lifting intermediate layers (optional), and coating with fire resistant paint pack.
Main control quality: The deviation of the main structure should meet the specifications and design requirements and the initial and final application of high-strength screws should meet the requirements.
2. Installation of secondary structure: roofing posts, roof wall supports, flange supports, etc.
3. Laying of roof plate and insulation layer: first lay insulation layer, then assemble roof plate (in some projects a position of steel fabric is also placed under the insulation layer to prevent a fall of the insulation layer, this mainly depends on insulation layer level)
Main quality control: The roof is mainly waterproof, therefore the plate should be covered with the plate, the nail position, the glue coating should be full or not, the glue should be wiped clean and the coating on the surface of the plate should not be damaged to rust etc. to avoid.
industrial steel building wall maintenance and installation: mainly the installation of wall insulation and wall panels.
The main quality control of industrial steel building: the wall is mainly an aesthetic problem, and a window area is waterproof. There is also the problem of installation deviation. For example, the bottom should be flat, the entire plane should be flat, the flatness deviation between the board and the board should meet the requirements, and so on.
The detailed structure of the industrial steel building: mainly the installation of some trims, such as the wrap angle between the roof and the wall, the wrap angle at the corner of the wall, the flooding board between the wall panel and the brick wall, the door and window trim, etc.
The price of industrial steel building can only be compared with certain basic conditions, such as whether it is imported or domestic color panels, its thickness, coating; insulation material and thickness; whether there is a skylight; workshop bays and spans; whether there are cranes, crane tonnage, Many factors such as the level of the work system are related, and the impact of the price difference in other regions and the qualification level of the construction unit cannot be ignored.
The industrial steel building has achieved an irreplaceable position in industrial production. Qingdao Xinguangzheng Steel Structure Co., Ltd. is committed to providing different kinds industrial steel buildings of high quality for all customers from all over the world.
Pictures for Prefab Metal Workshop Steel Structure Construction Workshop House in Costa Rica
Drawings & Quotation
1) Customized design is welcomed.
2) We have an excellent design team. According to the requirements of different projects and clients,we will supply different designs and steel products.In order to give you an exactly quotation and drawings, please let us know the following informations. We will quote for you promptly.
Basic design requirements of steel structure warehouse
Basic Design Requirements | ||
1.Project location | 5.Length (side wall,m) | 9.Window quantity, size |
2.Snow load | 6.Width (end wall, m) | 10.Door quantity, size |
3.Wind load | 7.Wall Height (eave, m) | 11.Brickwall needed or not. If yes, 1.2m high or 1.5m high |
4.Seismic magnitude | 8.Middle column allowed or not | 12.Crane needed or not |
13.Thermal insulation. If yes, EPS, fiberglass wool, rockwool, PU sandwich panels will be suggested; If not, the metal steel sheets will be ok. The cost of the latter will be much lower than that of the former. |
Engineering Design Software:
AutoCAD, PKPM, MTS, 3D3S, Tarch,Tekla Structures(Xsteel)V12.0.etc.
Cheap prefab structural steel warehouse prefabricated outdoor storage shed building design price steel structure warehouse
Residential steel building is a residential system composed of an envelope structure and a steel supporting structure. It is a new type of energy-saving and land-saving residential system. Its steel structure residence abandoned solid clay bricks and effectively used land resources. Compared with traditional houses, steel structure houses have advantages in terms of use function, design, construction and comprehensive economy.
What are the reasons why people choose Residential steel building?
What should the choice of Residential steel building structural system look like?
What is the framework system used by Residential steel building?
1. Residential steel building energy saving and environmental protection
The main body of the Residential steel building is steel components, and the wall material is thermal insulation mortar, which not only meets the requirements for energy saving, but also can be recycled. It is a green and environmentally friendly recycling building that meets the requirements of sustainable development. The thermal resistance can reach a brick wall thickness of about 1m. At present, the global population is large and energy consumption is large, and the promotion and application of steel structure housing is the final choice.
2. Residential steel building's pipe network line layout is convenient
In residential buildings, there are many lines of professional plumbing and electricity pipe network, which will reduce the effective use area in traditional buildings. In Residential steel building, there are many holes or holes in beams and columns, which is easy to form a cavity for wiring layout. Moreover, the beam can be artificially made into a honeycomb shape, which is convenient for line layout, which not only saves the net height of the building, but also increases the use area.
According to engineering practice, the commonly used Residential steel building structure system can be selected with reference to the following scope:
The 4th to 6th floors are the steel frame system, the steel frame-support system, and the steel frame-shear wall system; the 7th to 12th floors are the steel frame-concrete core tube (shear wall) system.
The section form of steel components should be hot-rolled H-section steel, high-frequency welded H-section steel and steel tube concrete.
Light steel frame system
The light steel frame system is a load-bearing frame composed of hot-rolled H-shaped steel (or I-beam), high-frequency welded H-shaped and cold-formed square pipes, and a steel structure residence with composite curtain walls or infill walls as the enclosure structure system.
The wall panels in the picture collection are made in the factory with fly ash as the filler, sulfoaluminate as the cement, polystyrene foam (EPS) as the core material, and glass fiber mesh as the reinforcement material. A lightweight board. Special adhesive is used to bond the plate and the light steel frame, and between the plate and the plate. To prevent thermal bridges using double-layer plates.
Qingdao Xinguangzheng Steel Structure Co., Ltd., as a leading company in China's Residential steel building, has committed to providing the most suitable Residential steel building at a reasonable price, and whatever it takes to satisfy the customer’s needs.
The light steel structure of commercial steel building is a structure composed of steel materials, and each component or part is connected by welding, bolts or rivets.
commercial steel building is mainly used for low-rise or multi-storey buildings: the prefabricated wall panels are transported to the construction site by special vehicles, hoisted by cranes, connected with the foundation by anchor bolts and connectors, and the wall panels are connected by screws and connectors, and then the light steel floor is installed. The light steel floor is composed of floor beams, profiled steel plates Steel wire mesh and concrete. The construction of the main structure can be completed by constructing the upper floor according to the construction method of one floor and finally installing the roof. The system is applicable to buildings with 6 floors and below. It has the advantages of high assembly rate, short construction cycle, earthquake resistance and typhoon resistance, thermal insulation, large use area in the sleeve, no exposed beams and columns, and recyclable materials.
1. The construction period is short. The construction period of commercial steel building can be shortened by more than 50%;
2. The project quality is stable. The quality of parts and components produced in commercial steel building factory is more stable, which solves many common quality problems of on-site construction technology and human errors in on-site construction, and ensures the project quality;
3. Energy saving and environmental protection, less construction pollution. commercial steel building adopts energy-saving technology, which greatly improves the performance of house thermal insulation and sound insulation, and improves the living comfort of the building. According to statistics, the prefabricated construction method can save about 50% water, 70% wood and 70% construction waste;
4. Integrated decoration, which is carried out simultaneously with architecture, structure and electromechanical design. commercial steel building completes the pre functional conditions, pipeline installation, wall decoration and component installation in place at one time, which not only ensures the decoration quality, but also avoids the repeated waste and secondary pollution of secondary decoration.
1. Variability
The construction quality problems of commercial steel building will continue to evolve and change with external changes and the extension of time, and quality defects will gradually manifest. For example, the welds of steel components cause cracks in the welds that did not originally have cracks due to changes in stress: delayed cracks can occur due to the activity of hydrogen in the welds after welding. In addition, if the component is subjected to long-term overload, the steel component will be bent and deformed under the arch, which will cause hidden dangers.
2. Frequent
When faced with the relatively unfamiliar construction and construction techniques of steel structures, managers and technicians engaged in construction must be very careful and trained before they can take up their posts.
Knowing this, do you also want to order a commercial steel building? Qingdao Xinguangzheng Steel Structure Co., Ltd., which has been a Chinese pioneer in commercial steel building for many years. Their skilled staff can use the best solution for anything, particularly when a custom product is required.
Production introduction
Project Name: Sri Lanka Steel Structure Senior Resort Hotel
Project area: 110 square meter per unit
Project location: Sri lanka
Project Overview: As a second floor Resort, wall panel is cement sandwich panel as insulation, and the surface is painting with real stone paint. The roof is UPVC composite tile. Iron fences and stairs also is our company product.
As the strategic decision to develop energy-saving and land-saving housing and construct a conservation-oriented society is further deepened and housing industrialization has become a new growth point for the world’s economic development, the development of residential steel building will be the only way for housing industrialization.
1. residential steel building's structural system is diversified
Many structural systems that can be used for steel structure residences have been developed, steel frame structure, steel frame-support structure, frame-tube structure (steel frame, concrete internal simplified), frame-shear wall structure (shear wall can be steel plate, concrete Or concrete with built-in steel support), light steel structure and staggered truss structure system can all be used as the structural selection of residential steel building.
2. The project cost of residential steel building is slightly higher than that of concrete or equivalent
The cost of steel structure material is higher than that of concrete, but its construction period is short, the use area is large, and the number of floors can be increased under the same conditions. The project cost of residential steel building is slightly higher or equivalent to concrete, and the actual economic benefits are significant, making residential steel building It has become the first choice for high quality and low price, and the best choice for replacing masonry structure houses in the future.
residential steel building has a high technological content. The structure itself is often the architectural expression. The performance and craftsmanship of the steel structure is not only a necessary means to realize the image conception, but also has a significant impact on the architectural image, which determines that the structural conception is the success of the image conception. The key is whether or not. The progress of science and technology and the change of aesthetics will inevitably make steel structure buildings continue to expand their expression vocabulary and seek development. residential steel building sets aside the elements of style, starts from structural rationalism, and absorbs the essence from modern and traditional styles. In the future, it will be possible to create high-quality steel structure buildings with organic integration of technology and art.
The residential steel building of the design structure and the stability calculation of components must cooperate with each other to make them consistent. The consistency between structural calculation and structural design has always been a problem that everyone pays attention to in structural design. For the joint connection requiring to transfer bending moment and not, sufficient stiffness and flexibility shall be given to it respectively, and the eccentricity of members shall be minimized for frame joints, which are often considered by designers when dealing with structural details. However, when it comes to stability, there are often structural requirements or special considerations different from strength. For example, in terms of flexural strength of simply supported beams, the requirement for fixed hinge support is only to prevent displacement and allow rotation in the plane. However, the above requirements are not enough when dealing with the overall stability of the beam. The support shall also be able to prevent the beam from twisting around the longitudinal axis, and allow the beam to rotate in the horizontal plane and the beam end section to warp freely, so as to meet the boundary conditions adopted for stability analysis.
Qingdao Xinguangzheng Steel Structure Co., Ltd. has been committed to providing customers with residential steel buildings and perfect after-sales service so that customers can invest easily, use them with confidence, and have no worries.
Agricultural steel building has low cost, short construction time, and less pollution. Therefore, it has become the best choice for new-style construction.
Structural parts: material, surface roughness, tolerance, surface treatment, straightness (or radian)
Connection: hole position deviation, bolt grade; welding method, welding standard, welding material; air tightness, non-destructive testing, liquid penetration testing, etc. are required
Overall structure: verticality, horizontality, etc.
Packaging: packaging materials, packaging methods
Storage: ambient temperature, ambient humidity
Transportation: loading and unloading, placing in vehicles, placing in containers, etc.
Fire protection technology. One of the most critical issues in agricultural steel building is the application of fire protection technology. The fire resistance rating of light steel structure houses is level 4. For light steel structure residential buildings, fire-resistant gypsum boards are pasted on both sides of the wall and the ceiling of the floor. For ordinary firewalls and household walls, 25.4 mm thick (1 inch) gypsum boards are used to protect them to meet the 1-hour fire protection requirement. The glass fiber filled between the wall columns and the floor joists also plays an active role in protecting fire and heat transfer.
Sound insulation technology. The agricultural steel building is filled with glass wool between the inner and outer walls and the floor joists, which effectively prevents the audio part transmitted through the air. For the impact sound transmitted through the solid, the following construction is performed: the partition wall is composed of two wall columns. There are two walls with intermediate spaces; for the small keel used to fix the gypsum board for the suspended ceiling, an elastic structure with small cut grooves is used to effectively reduce the transmission of structure-borne sound between floors.
If an agricultural steel building is damaged, we must immediately recognise and remedy the problem. The main factors of steel structural damage are:
(1) the structural viability of agricultural steel buildings is insufficient due to changes in load, overdue service and changes in rules and regulations;
2) The components of agricultural steelworks are deformed, twisted, damaged, deformed, etc., due to various accidents; which results in a weakening of the cross-section of the component, a twisting of the rod and a tearing of the connection;
(3) deformation, cracking and retardation of agricultural steel components or connections due to temperature differences;
4) The agricultural steel structure corrodes due to the erosion of chemical substances and electrochemical corrosion leads to a weakening of the cross-section of the steel structure;
5) Other include errors in design, production, construction and illegal use and operation during the service period.
There are three main technical reinforcement measures for agricultural steel construction:
1) Cross-section defences: Apply the element locally or over the entire length of the element with steel and connect it to a whole to carry the force together;
2) Change the calculation diagram: add additional supports, adjust load distribution, reduce cutting force level, force displacement of static indefinite structural support and reduce peak voltage;
3) Pre-tensioned cable method: use high-strength cables to strengthen the weak links of the structure or to improve the overall durability, stiffness and stability of the structure.
Qingdao Xinguangzheng Steel Structure Co., Ltd. has been developing agricultural steel buildings for many years, and is known as "the national brand leader in the Chinesesteel building industry". Therefore, customers can choose their products with confidence.