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Cut steel plate into pieces and connections by flame cutting machines (CNC, Semi-automatic flame cutting machines). Long strips will be used as web and flange plate, connections will be used as connected, reinforced or stiffening plate.
Step 2: Assembly
Combine web and flange plate together through H-beams assembly machine, make tack welding. Keep the web plate in the middle line, do not be off the center line.
Step 3: Gantry automatic submerged arc welding
Make welding by gantry submerged arc welding machine. Make sure the welding sequence and reduce the welding deformation.
Step 4: Flange plate of straightening
Start straightening on welding-finished H steel beams by straightening machine.
Step 5: Connections process
Make holes on connected pieces by drilling machines. Make sure the hole size and precision.
Step 6: Welding
Welding with CO2. Make sure the weld quality without welding flaw.
Step 7: Shot blasting
Make shot blasting on steel profiles. Make sure the blasting grade and quality.
Step 8: Spray painting
Painting or other anti-corrosion surface treatment.
Step 9: Package & Loading
Pack steel structure profiles on steel pallet, which will be easy for loading, transportation and unloading jobs.
Prefab House is a house constructed by industrialized production methods. It is a house constructed by prefabricating part or all of the components of the house in the factory and then transporting it to the construction site. The components are assembled through reliable connections.
What are the characteristics of Prefab House?
What are the actual advantages of Prefab House?
What is the significance of the appearance of Steel Structure Prefab House?
1. Prefab House is estimated to be about 30% faster than conventional construction methods.
2. The safety of the Prefab House is perfectly fine, since the finished steps, external walls etc. are transported to the construction site but also have to be covered instead of easy connection with steel concrete. Steel rods run through each floor, and the structure of the house is very strong.
3. Compared to traditional built houses, Prefab House has a higher component precision that can minimise frequent quality problems such as wall friction and leakage and can improve the general level of safety, fire resistance and durability of the house. It uses a light partition system and the owner can change the decoration as needed.
4. Prefab House is more energy-saving and environmentally friendly when used in the home, e.g. a new type of thermal insulation layer that has a better thermal insulation effect. When a household measurement is implemented and the heating has the same temperature, the room temperature of the "assembled" space is higher. The head of household may consider lowering the heating temperature, saving heating costs and, at the same time, reducing energy consumption.
1. The space layout of Prefab House is flexible.
2. The construction process of Prefab House is environmentally friendly and sustainable.
3. The structure of Prefab House has light weight and high bearing capacity.
4. Prefab House has excellent quality and superior seismic performance.
5. Prefab House can realize the industrialization and industrialization of residential construction, and the construction period is short.
6. Prefab House is very economical and applicable.
For a long time, the construction of houses is dominated by concrete structures. Concrete structure houses mainly use on-site manual wet work. There are problems such as low production efficiency, long construction period, high energy consumption, serious pollution, difficult to guarantee quality and performance, and short life cycle. Around the 1990s, the development of steel structures began. The appearance of Steel Structure Prefab House is a major contribution to our human habitation, reducing the pressure on the living environment. Over the years, housing construction data show that the amount of construction waste has accounted for nearly 40% of the total urban waste.
Qingdao Xinguangzheng Steel Structure Co., Ltd., which has been established for over ten years, focuses on the production of Prefab Houses. Here, you can find the Prefab Houses you need.
Steel building accessories include steel components such as steel wall trusses, steel trusses, steel windshields, steel roof trusses, steel beams, steel columns, steel supports, etc.; specific requirements are corresponding to the quota sub-items, which are calculated separately, and different sub-items are set.
What are the advantages of using Steel building accessories to build houses?
What are the common Steel building accessories on the market?
Why do Steel building accessories need to be fireproofed?
1. The total weight of the building using Steel building accessories is light, which is about half of the concrete structure. At the same time, it can greatly reduce the foundation cost of the house.
2。 The construction speed of Steel building accessories is fast, and the construction period is at least one third shorter than that of the traditional residential system. A 1000 square meter building can be completed in only 20 days and five workers.
3. The house with Steel building accessories has good environmental protection effect. This is because the consumption of sand, stone and ash is greatly reduced during the construction of the residential buildings built by Steel building accessories. The materials used are mainly green, 100% recycled or degraded materials. When the buildings are demolished, most of the materials can be reused or degraded without causing garbage.
4. Steel building accessories is welcomed by everyone for its flexibility and abundance. Large bay design, indoor space can be divided by multiple schemes, which can meet the different needs of users.
5. The use of Steel building accessories meets the requirements of housing industrialization and sustainable development. The steel structure is suitable for mass production in the factory with a high degree of industrialization. It can integrate advanced finished products such as energy saving, waterproof, heat insulation, doors and windows, and apply them in a complete set, integrating design, production and construction, so as to improve the level of construction industry.
1. u-shaped bracket
The u-shaped bracket is also one of the important accessories of Steel building accessories. The bracket is used for the connection between the ground and the main material. In addition to the fixing function, the u-shaped bracket can also balance the overall bearing force.
2. Fishing rod bracket
The fishing rod bracket of the steel structure frame is a single-unit fixing device accessory, which is used for the initial fixing of the single-unit room.
The temperature resistance of steel is poor, and many of its properties change with the rise and fall of temperature. When the temperature reaches between 430-540℃, the yield point, tensile strength and elastic modulus of the steel will drop sharply, and the load-bearing capacity will be lost. Steel building accessories must be maintained with refractory materials.
Qingdao Xinguangzheng Steel Structure Co., Ltd., as a Chinese pioneer in producing Steel building accessories, can ensure the products’ quality and the after-sales service
Steel building accessories has the advantages of overall light weight, saving foundation, less materials, low cost, short construction period, large span, safety and reliability, beautiful appearance and stable structure. Steel structure workshop is widely used in construction industries such as long-span industrial workshop, warehouse, cold storage, high-rise building, office building, multi-storey parking lot and residential house.
How to use the machine to remove the rust spots on the surface of Steel building accessories?
What are the main Steel building accessories?
How to remove the rust spots on the surface of Steel building accessories?
For Steel building accessories that have been used for a period of time, there are inevitably some attachments on the surface, such as rust, dirt, dust, old paint film, etc. Before painting the surface of Steel building accessories, if these attachments are not completely removed, although they can be temporarily covered after painting, they play a role of isolation, which makes the coating and the component substrate bond If the strength is severely reduced, the paint film will fall off prematurely, which will eventually reduce the corrosion resistance of the surface coating and fail to play the protective role of the coating. Therefore, before painting the surface of the component, the attachments on the surface of Steel building accessories should be thoroughly cleaned.
In order to improve the quality of rust removal and work efficiency. To improve the working conditions of construction workers, the current Steel building accessories derusting work has adopted a large number of wind-driven or electric small equipment. The main rust removal methods using equipment are:
(1) Angle grinder: This small pneumatic equipment is mainly used to clean flat areas. It can use sandpaper, grinding wheels and wire brushes as needed.
(2) Needle Bundle Derusting Machine: This kind of small pneumatic equipment is generally equipped with 30-40 needle bundles, which can be adjusted with different working surfaces, which are mainly suitable for curved, narrow, uneven and cracked places.
(3) Single-head cold air gun: This small pneumatic equipment is also called zinc knocking. It uses the impact of the knocking head to remove rust. The diameter of the shovel head is generally 25-40mm, and it can impact 1000 to 6000 times per minute. Suitable for relatively narrow places.
1. Two-hole connection accessories
One of the main accessories of Steel building accessories is the double-hole connection accessory, which is mainly used to connect with the corners. The corners on both sides of the right-angle connection can reduce the pressure on the alloy. At the same time, the recesses of the building materials can be based on the aluminum alloy frame.
2. Single hole connector
Steel building accessories also has an important accessory, the single-hole connector, which has a completely different function from the double-pipe connector. It is mainly used for the affinity connection between the aluminum alloy frame and the ground in the ground installation. Therefore, the single-hole connector has The role of anchor bolts.
The Steel building accessories have been widely used in daily life and industrial production. Qingdao Xinguangzheng Steel Structure Co., Ltd. can provide the best Steel building accessories for their customers.
Introduction of Maldives Prefabricated Steel Structure Construction Mall Building Hardware Store:
Project Area: 3323 ㎡
Project Date: 2017
Project Detail: Six-story steel structures, 100mm fiberglass wool sandwich panel for roof and Glass Curtain +Aluminum Wall Cladding for outer wall and 75mm rock wall sandwich panel as inter wall. The fireproof grade is grade 2, and the fireproof coating is indoor thin fireproof coating.
Effect picture of Maldives Prefabricated Steel Structure Construction Mall Building Hardware Store :
Company information
Qingdao Xinguangzhegn steel structure group company has 1200 workers, 360000 ㎡ non-dust workshop, 25 years experience, CE, ISO9001, ISO9712, ISO3834, BV, SGS certificated, one hour reach Qingdao port, our company, as a manufacture, this is how we keep good quality and competitive prices for global valued customers.
We provide steel building design, farm house design, manufacture and installation service.
Plant Introduction of Sri Lanka Prefabricated Steel Structure Material for Power Plant
Project Brief Description: Lakvijaya power plant, the largest power plant in Sri Lanka, is the company that undertakes the steel structure materials of wind barrier project. Designed and fabricated by Qingdao Xinguangzheng Steel Structure Co., Ltd. in 2019.
Qingdao Xinguangzheng steel structure Group is a public company with 1200 workers, 360000 ㎡ non-dust workshop, 25 years experience, CE, ISO9001, ISO9712, ISO3834, BV, SGS certificated, one hour reach Qingdao port, our company, as a manufacture, this is how we keep good quality and competitive prices for global valued customers.
We provide steel building design, farm house design, manufacture and installation service.
The beam-column joints of Prefab House are mainly connected by bolt welding. However, bolted joints are recommended for fabricated steel structures. The advantage of bolted connection (weld-free connection) is that the installation speed is fast and the construction quality is easier to control.
1. The construction period is short. Generally, the first floor of Prefab House can be built in three or four days, and it only takes one or two days. Steel structure residential systems are mostly manufactured in factories and installed on-site. The amount of on-site work is greatly reduced. Therefore, the construction period can be greatly shortened, and the noise and dust generated during the construction, as well as the consumption of on-site resources and various on-site expenses are correspondingly reduced. Compared with reinforced concrete structures, the construction period can generally be shortened by one-half, the investment benefits can be brought into play in advance, capital turnover can be accelerated, and construction costs can be reduced by 3%-5%.
2. Good seismic performance. Because the steel of Prefab House is an elastically deformable material, it can greatly improve the safety and reliability of the house. The steel structure has high strength, good ductility and light weight, which can greatly improve the mechanical performance of the structure, especially the seismic performance. Judging from the situation after the earthquake at home and abroad, the number of collapsed steel structure residential buildings is very small.
In line with the development direction of building energy efficiency. Prefab House uses steel as the frame and thermal insulation wallboard as the enclosure structure, which can replace clay bricks, reduce the amount of cement, sand, stone, and lime, and reduce the damage to non-renewable resources. On-site wet construction is reduced, and the construction environment is better. At the same time, steel can be recycled and reused, and the environmental pollution during construction and dismantling is small, and its energy saving index can reach more than 50%, which belongs to the green building system.
The application of steel structure in Prefab House has opened up a new application market for my country's steel industry. It can also drive the research and application of related new building materials.
Steel-finished house is generally a residential building constructed with factory-made, economical steel profiles as a supporting work and new lightweight, heat-conserving, heat-insulating and high-strength wall materials as a home. The industrialisation of the steel building house refers to the use of steel construction houses as the final product. Through socialized mass production, the process of investment, development, construction, construction and customer service of steel dwellings is centralised and unified into an overall organisational form. The industrialization of the steel building house is the development trend of the steel building house.
Knowing this, do you also need to order a Prefab House? Qingdao Xinguangzheng Steel Structure Co., Ltd. is committed to providing various Prefab Houses with high quality for all customers from all over the world.
Introduction of Product:
Steel structure building has a history of several decades in Europe and the United States. It develops rapidly with the
advantages of good seismic resistance, environmental protection and rapid installation. After more than 20 years of
steady development, xinguangzheng steel structure has continuously improved the "turnkey" ability of steel structure
product project from design, construction to decoration completion, providing systematic solutions for enterprises.
Take xinguangzheng apartment building as an example to show the new face of industrial enterprise apartment building.
Xinguangzheng steel structure apartment building
Project structure system:Steel structure light steel structure
Project area:270 square meters
Project size:20*13.5*16m
Project detail: The whole apartment building has 5 floors, from the foundation to the external wall insulation, including water and
electricity system and decoration, are all completed by xinguangzheng steel structure, and equipped with independent
energy-saving central air conditioning.
One is the staff dining room, the other is cement foam board for maintenance. The two - five story is the employee dormitory, the
two outer wall maintenance material is the cement foam board, and the three to five layers of external wall maintenance material
is composite board. There are 4 suites on each floor. The bathroom and toilet of each room are independent rooms. The specific
configuration is 2 rooms, 1 kitchen, 1 hall,1 bath and 1 toilet.