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Agricultural steel building is a construction of steel materials and is one of the main types of construction. The structure consists mainly of steel bearings, steel columns, steel works and other components made of profile steel and steel plates and uses silanisation, pure manganese phosphation, washing and drying, galvanising and other rust and rust protection methods.
What is agricultural steel building?
What are the characteristics of people who opt for agricultural steel building?
The agricultural steel building is characterized by high strength, low weight, good overall stiffness and high deformation resistance. It is therefore particularly suitable for the construction of large-scale and ultra-high agricultural buildings; The material has a good homogeneity and isotrope, which is ideal for elasticity. The structure most closely corresponds to the basic assumptions of general technical mechanics; the material has good plasticity and toughness, can exhibit large deformations and can withstand dynamic loads well; construction time is short; the agricultural steel industry has a high degree of industrialisation and can be specialised in agricultural production.
1. agricultural steel building has good sealing performance
Since the welding design can be completely sealed, it can be air and water-tight to high pressure containers, large oil reservoirs, pressure pipes, etc. to be processed.
2. agricultural steel building is heat resistant and non-fire resistant
If the temperature is below 150oC, the properties of the steel change slightly. The steel structure is therefore suitable for hot workshops, but if the surface is exposed to heat radiation of approximately 150, it should be protected by a thermal insulation plate. If the temperature is between 300-C and 400-C, the strength and elasticity module of the steel material decreases significantly, and if the temperature is approximately 600-oC, the strength of the steel material is zero. In buildings with special fire protection requirements, the steel structure must be protected by refractory materials to improve fire resistance.
3. agricultural steel building has poor corrosion resistance
Especially in the vicinity of moist and corrosive media, it rust easily. In general, steel structures must be rusted, galvanized or painted and regularly maintained. Specific measures such as zinc-blockanode protection are required for offshore platform construction in seawater to protect corrosion.
4.The demolition of agricultural steelworks is not subject to any building protection and the steel can be recycled and reused.
The grid structure of the agricultural steel building has an adequate load, a high stiffness, a low weight, individual rods and a comfortable production and installation. In recent years, it has often been used in public and industrial buildings with large stretches and large columns. In the construction of agricultural steel buildings there are stainless steel sandwich plates, profile plates, lighting materials and other roof materials. It can be used not only for roof constructions, but also for floors, walls and special constructions.
Agricultural steel production plays an essential role in the current industrial production process. Qingdao Xinguangzheng Steel Structure Co., Ltd. has undertaken to offer the most suitable agricultural steel buildings at a reasonable price.
Pictures for Prefab Metal Workshop Steel Structure Construction Workshop House in Costa Rica
Drawings & Quotation
1) Customized design is welcomed.
2) We have an excellent design team. According to the requirements of different projects and clients,we will supply different designs and steel products.In order to give you an exactly quotation and drawings, please let us know the following informations. We will quote for you promptly.
Basic design requirements of steel structure warehouse
Basic Design Requirements
1.Project location
5.Length (side wall,m)
9.Window quantity, size
2.Snow load
6.Width (end wall, m)
10.Door quantity, size
3.Wind load
7.Wall Height (eave, m)
11.Brickwall needed or not. If yes, 1.2m high or 1.5m high
4.Seismic magnitude
8.Middle column allowed or not
12.Crane needed or not
13.Thermal insulation. If yes, EPS, fiberglass wool, rockwool, PU sandwich panels will be suggested; If not, the metal steel sheets will be ok. The cost of the latter will be much lower than that of the former.
Generally speaking, Steel building accessories include: steel column systems, steel beam systems, support systems, connection systems, purlin systems, and brace stairs. This is a part and an indispensable part of every steel structure project.
What are the advantages of using Steel building accessories?
How to paint Steel building accessories?
What may cause the deformation of Steel building accessories?
In the process of using Steel building accessories, dry construction is used to reduce the environmental pollution caused by waste. The Steel building accessories of the house can be 100% recycled, and most of other supporting materials can also be recycled, which is in line with the current awareness of environmental protection; All materials are green building materials, which meet the requirements of ecological environment and are conducive to health.
2. Comfort
The wall is built by Steel building accessories, and the high-efficiency energy-saving system is adopted, which has breathing function and can adjust the dry humidity of indoor air; The roof has ventilation function, which can form a flowing air room over the house to ensure the ventilation and heat dissipation requirements inside the roof.
3. Fast
All dry operations shall be carried out without being affected by environmental seasons. A building of about 300 square meters only needs 5 workers and 30 working days to complete the whole process from foundation to decoration.
4. Environmental protection
Materials can be 100% recycled, truly green and pollution-free.
5. Energy saving
All adopt high-efficiency and energy-saving walls, with good thermal insulation, heat insulation and sound insulation effects, which can reach the energy-saving standard of 50%.
There are two commonly used methods in Steel building accessories maintenance engineering, namely, painting method and spraying method.
(2) Matters needing attention:
1) The base layer should be thoroughly cleaned before painting, and kept dry, and the first coat of primer should be applied as soon as possible within no more than 8h.
2) When applying the primer, choose an appropriate painting method according to the size of the area.
3) When painting the top coat, it should be painted according to the color and variety requirements of the design, and the painting method is the same as the primer painting method.
(1) The actual dynamic load of Steel building accessories exceeds the maximum load (commonly known as "overload") allowed during the design of the steel structure.
(2) Bearing the impact of dynamic load for a long time.
(3) The impact of natural disasters (such as earthquakes) or uneven settlement of foundations.
(4) Improper use and maintenance or breakage of Steel building accessories due to mechanical damage and withdrawal from work, resulting in an abnormal deformation of the steel structure due to unbalanced forces.
Qingdao Xinguangzheng Steel Structure Co., Ltd. is known for high precision Steel building accessories. And you can connect them.
The beam-column joints of Prefab House are mainly connected by bolt welding. However, bolted joints are recommended for fabricated steel structures. The advantage of bolted connection (weld-free connection) is that the installation speed is fast and the construction quality is easier to control.
1. The construction period is short. Generally, the first floor of Prefab House can be built in three or four days, and it only takes one or two days. Steel structure residential systems are mostly manufactured in factories and installed on-site. The amount of on-site work is greatly reduced. Therefore, the construction period can be greatly shortened, and the noise and dust generated during the construction, as well as the consumption of on-site resources and various on-site expenses are correspondingly reduced. Compared with reinforced concrete structures, the construction period can generally be shortened by one-half, the investment benefits can be brought into play in advance, capital turnover can be accelerated, and construction costs can be reduced by 3%-5%.
2. Good seismic performance. Because the steel of Prefab House is an elastically deformable material, it can greatly improve the safety and reliability of the house. The steel structure has high strength, good ductility and light weight, which can greatly improve the mechanical performance of the structure, especially the seismic performance. Judging from the situation after the earthquake at home and abroad, the number of collapsed steel structure residential buildings is very small.
What is the importance of the Prefab House?
In line with the development direction of building energy efficiency. Prefab House uses steel as the frame and thermal insulation wallboard as the enclosure structure, which can replace clay bricks, reduce the amount of cement, sand, stone, and lime, and reduce the damage to non-renewable resources. On-site wet construction is reduced, and the construction environment is better. At the same time, steel can be recycled and reused, and the environmental pollution during construction and dismantling is small, and its energy saving index can reach more than 50%, which belongs to the green building system.
The application of steel structure in Prefab House has opened up a new application market for my country's steel industry. It can also drive the research and application of related new building materials.
Steel-finished house is generally a residential building constructed with factory-made, economical steel profiles as a supporting work and new lightweight, heat-conserving, heat-insulating and high-strength wall materials as a home. The industrialisation of the steel building house refers to the use of steel construction houses as the final product. Through socialized mass production, the process of investment, development, construction, construction and customer service of steel dwellings is centralised and unified into an overall organisational form. The industrialization of the steel building house is the development trend of the steel building house.
Knowing this, do you also need to order a Prefab House? Qingdao Xinguangzheng Steel Structure Co., Ltd. is committed to providing various Prefab Houses with high quality for all customers from all over the world.
1. The positioning axis and supporting surface elevation of the foundation are out of tolerance:
The positioning axis of the foundation and the elevation of the supporting steel cylinder exceed the allowable deviation.
The reasons are as follows:
There are errors and deviations in foundation survey control network, foundation survey setting out and elevation finding.
The foundation formwork is not firmly set up, the pouring concrete blanking is too high, and the concrete is vibrated and impacted, which makes the formwork displacement and causes the datum line deviation.
Or the use of steel ruler, theodolite, level without calibration, there are errors.
Or construction wrong drawings, axis wrong, without strict inspection.
Or if the foundation bearing surface is not plastered and leveled twice, the concrete will shrink and sink.
Or the embedded steel plate (or support) is not fixed.
Because the foundation positioning axis and bearing surface are out of tolerance, the column installation axis and bearing elevation will be out of tolerance, which will affect the quality of the whole structural steel construction installation project.
Avoiding measures:
(1) The accuracy of basic survey control network, instruments and measuring tools used for basic survey setting out and leveling shall be accurate. Before use, they must be checked or verified by the measurement department. If problems are found, they shall be adjusted in time to prevent errors or accumulated errors, resulting in axis and elevation exceeding the allowable deviation.
(2) The foundation formwork for steelstructure construction must be firmly supported with sufficient strength and rigidity. When pouring concrete, cutting and vibrating, it is necessary to prevent from striking the formwork and causing displacement. In the process of concrete pouring, the positioning axis and elevation shall be checked regularly with measuring tools or suspension lines. If any deviation is found, the pouring and vibration shall be stopped, and the work shall be carried out after reinforcement and adjustment. Before the final setting of concrete, the surface of foundation concrete shall be plastered and leveled twice. For the embedded steel plate or bearing, the elevation and levelness shall be aligned twice, and the concrete at the bottom shall be dense. The steel plate or support of foundation support column shall be provided with necessary fixing devices to ensure correct position and elevation.
(3) When the elevation and levelness of the steel plate or support on the vertical and horizontal axis of the foundation and column bearing surface are out of tolerance, measures shall be taken according to the degree of deviation. When the out of tolerance is not serious, it can be solved by shifting the column base, reaming and packing the base plate. If the deviation is serious and cannot be adjusted, it should be studied with relevant departments to work out a feasible correction scheme before treatment.
2. Foundation anchor bolt thread damage:
The foundation anchor bolt thread is damaged, and the nut cannot be screwed and tightened during the column installation.
The causes of bolt thread damage are as follows:
Anchor bolts are impacted or improperly kept during transportation, loading and unpacking, resulting in serious thread corrosion.
Or the bolts were not protected after burying and were damaged by outside.
Or the bolt is used as electric welding zero line on site, and the thread is damaged due to arc burn.
Or the bolt is used as the binding point of the pulling force of the traction rope.
Due to the damage of bolt thread, it is impossible to screw in nuts to fasten steel columns and other components, which affects the transmission and stability of structural force.
Avoiding measures:
(1) When the anchor bolts are transported, packed and unpacked, the thread protection shall be strengthened. After being smeared with industrial vaseline oil, they shall be wrapped and bound with plastic film to prevent thread damage and corrosion. And should be stored separately, should not be mixed with other parts and components, so as to avoid mutual impact damage thread.
(2) After the anchor bolt is embedded, it shall not be used as the fulcrum of bending processing, the neutral line of electric welding machine, or the binding point of traction force. When lifting components, proper operation shall be carried out to prevent the thread from being damaged by horizontal lateral impact force.
(3) The screw thread of the bolt has been damaged, and the following treatment methods can be adopted: when the damaged length of the screw thread does not exceed its effective length, the steel file can be used to trim the screw thread, so as to smoothly screw in the nut. When the length of thread damage of local foot bolt exceeds the specified effective length, the length of original thread section can be cut by gas cutting; Then, with the same material and specification as the original bolt, one end of the bolt is processed into thread, and the butt end section is made into 30º-- 45º. After butt welding with the lower end of the groove, the corresponding diameter specification and length of the steel casing sleeve into the joint, welding reinforcement. After casing reinforcement for steel work in construction, the diameter of the bolt will be larger than that of the base plate, which can be solved by appropriately enlarging the diameter of the base plate.
3. The setting of mortar base plate of column base does not meet the requirements:
The mortar base plate of column base is set randomly, and the elevation, levelness and position do not meet the design and specification requirements.
The reasons are as follows:
The surface of the foundation is not treated and leveled, so that the base plate can not bear the force smoothly, and the surface is uneven and uneven;
The base plate is not reasonably arranged according to the stress requirements, so that the base, base plate and foundation can not bear uniform pressure, so that the settlement of base slurry is uneven, and the elevation and levelness can not meet the requirements.
If the setting of open base plate does not meet the requirements, it can not transfer the load evenly, which will reduce the mechanical performance of the column and affect the stability of the superstructure.
Avoiding measures:
(1) In order to make the base plate group transmit the force to the foundation smoothly, the base plate should be closely combined with the base slurry on the foundation surface. The uneven foundation surface shall be chiseled and leveled.
(2) The location and distribution of the base plate should be correct. Generally, according to the stress area of the steel column base plate, the base plate, the base plate and the foundation should be arranged in the center of the steel plate and the stress concentration position on both sides or near the two sides of the anchor bolt, so that the base plate, the base plate and the foundation can fully bear the pressure load, and bear the force uniformly together to avoid partial bias Concentrated stress or deformation of the base plate occurs when the anchor bolts are tightened.
(3) The area of the base plate directly bearing the load should meet the needs of the stress, which should be determined by calculation, and the area should not be too large or too small. Too large will cause waste, too small will cause local concentrated overload of foundation and affect the overall and uniform stress of foundation. The thickness of the base plate is generally within the range of 4 ~ 25 mm, each group is no more than 3 pieces. The base plate has a 10 ~ 12 mm thick steel plate, the length of the base plate is 100 ~ 300 mm, and the width is 50 ~ 120 mm. When setting the mortar, use non shrinkage cement mortar with strength not lower than 30MPa. As the steel column is mainly installed with cushion plate to adjust the elevation and levelness, the elevation and levelness shall be found when grouting, and the allowable deviation shall comply with the specification, and the supervision shall be strengthened. Before the base plate is grouted, the rust, oil stain and burr on the surface of the base plate shall be cleaned, so that the base plate can be firmly combined with the concrete when grouted and grouted; The length of the base plate group exposed to the outside of the base plate edge is about 10 ~ 20 mm.
4. Before the installation of steel column, the foundation is directly installed without inspection:
Before the installation of steel column, the axis and elevation of the foundation, the position and elevation of the anchor bolt and the concrete quality of the foundation are not checked in advance, so the installation is carried out directly. In this way, there may be out of tolerance without repair, which will cause structural installation difficulties, increase the steel column installation stress and affect the installation accuracy, and even cause quality hazards.
Avoiding measures:
Before the installation of steel column, the positioning control line, foundation axis, elevation, anchor bolt position, elevation and concrete quality of foundation shall be pre checked. If the deviation is found, measures shall be taken to correct and adjust to the allowable deviation range of the specification. For elevation inspection, the measured data shall be compared with the pre inspection data of steel column size and elevation, and the error of the two shall be eliminated when the support base slurry pad or anchor bolt nut is adjusted. The allowable deviation of foundation support surface, anchor bolt position and base slurry pad shall meet the requirements of the specification. The quality of foundation concrete shall be dealt with in accordance with relevant regulations.
5. Don't check the dimension of steel members, deal with deformation and quality defects before installation
Before the installation of the structure, the external dimensions of the steel members are not checked, and the deformation and quality defects of the members are handled.
Although the steel components have passed the quality inspection before they are processed in the factory, they may fail to be inspected, or new deformation and damage may occur in the transportation and stacking of the components. If the review is not carried out before the installation, these problems can not be dealt with in time before the installation, which will affect the installation quality of the steel structure and cause installation difficulties or permanent quality defects.
Avoiding measures:
Before the installation of steel members, the steel members shall be carefully checked in advance:
It includes checking the model and quantity of the component, the overall dimension of the component, the relevant dimensions between the supporting surfaces and the installation holes, and marking the datum line of the axis of the component. Check whether the component is deformed, and correct and repair the deformation error if there is any.
Whether the connecting plate, splint and other accessories of the component are complete and whether the position and size are accurate. Inspect whether the surface quality of the welding area of the component and the friction surface of the high-strength bolt connection meet the requirements and whether it is polluted.
Whether the member nodes are complete and whether the center of gravity of main components is marked.
Whether the surface of the component is polluted, whether the paint falls off, etc.
Pre inspection records of components shall be made; For the components with deformation and defects exceeding the allowable deviation, they shall be corrected and repaired on the ground before installation, and can be installed after they are qualified.
6. The perpendicularity of steel column installation is out of tolerance:
The verticality deviation of steel column exceeds the allowable value in design or code
When the steel column is manufactured, the deformation control measures are not taken or the bending deformation is not straightened.
Or the length of the column is large, the rigidity is poor, and the elastic or plastic deformation occurs under the action of external force.
Or due to the unreasonable hoisting technology and procedure, the roof panel is bent and deformed under the action of temperature, wind and external force.
Or there is deviation in the span size of the roof truss, the external force is used to force the connection during the installation, resulting in the over deviation of the verticality of the steel column.
This will lead to the deflection of the steel column and affect the bearing capacity and stability.
Avoiding measures:
(1) Anti deformation measures shall be taken for assembly and welding of steel column, and the deformation during fabrication shall be corrected in time. When transporting and stacking steel columns, the supporting points should be appropriate to prevent bending deformation under the action of self weight. The out of plane stiffness of long column is poor, so the lifting point should be selected at 2 / 3 of the total length of the column to prevent deformation. If the span size of steel roof truss exceeds the deviation, it should be corrected before installation to prevent forced connection and bending deformation of column body.
(2) When the steel column is hoisted to the foundation plane in place, the vertical and horizontal axis above the column base plate should be aligned with the foundation line, so as to prevent the deviation of span size, which will lead to the horizontal tension or thrust when the column head is installed and connected with the roof truss, so as to make the column body bending and deformation, and carry out appropriate control.
(3) When the roof slab is hoisted after the connection and installation of the steel column and the tail-stock, it should be carried out symmetrically and synchronously from the edge of the two slopes in the center of the top chord to the middle, so as to prevent the bending deformation of the steel column caused by the lateral concentrated pressure generated by the one slope. Without the permission of the design, the steel column and other connected components shall not be used for horizontal dragging or vertical hoisting of heavy components and equipment, and the column bending deformation or damage to the connecting structure shall be prevented.
(4) If the bending steel column is elastic deformation, it can be restored to its original state after the external pressure is removed; If it is plastic deformation, it can be corrected by adding temporary support above or at the top of the bending part of the steel column before correction, so as to reduce the load-bearing gravity, and then fixing one side reaction frame at the bending part, and using jack for correction. If the rigidity of the steel column is large, it can be corrected by heating the bending convex surface with oxyacetylene flame, and then applying jacking force.
7. Steel column installation height is out of tolerance：
Height dimension or relative position of steel column after installation(±)The elevation dimension is out of tolerance, which makes the difference between the total height of each column and the height deviation of the bracket.
The reasons are as follows
Foundation elevation is incorrect or deviation occurs.
The length and dimension of steel column during the production stage are out of tolerance.
Or when the foundation elevation is adjusted and treated during installation, it is not combined with the actual length (height) of steel column, which will cause the positive or negative difference of the height dimension or elevation dimension of the steel column after installation.
Because of the over tolerance, it is difficult to install and adjust the components connected with it, which makes it difficult to correct and takes time.
Avoiding measures:
(1) During the foundation construction, the elevation size should be strictly controlled to ensure the accuracy of elevation. The elevation dimension of the upper surface of the foundation shall be adjusted according to the actual length of the steel column or the elevation dimension of the bracket supporting surface, so as to make it consistent with the height and elevation dimension of the steel column after installation.
(2) During the manufacturing process of steel column, the length and size (including the total length and the length of each position specified in the design, the length and size within the allowable positive and negative deviation range, and the positive excess value not allowed) and the correct size of the total length and bracket of the steel column without contact point shall be strictly controlled. The latter can be adopted to weld the column body first, and the column base plate and column head plate shall not be welded temporarily, In case of out of tolerance, adjust before welding the base plate or upper column head plate of the column, and finally weld the base plate and column head plate of the column.
At present, the construction technology of large-space steel structure construction has made great progress, and the "folding and unfolding" construction technology is a construction method that fully expresses the changes in the construction process of large-span space construction. He turned a large structure into a movable mechanism; the industrial steel building is so popular nowadays mainly because its advantages surpass the previous buildings.
What is the meaning of industrial steel building?
What should I pay attention to when installing steel columns in industrial steel building?
The use of steel construction in industrial steel building has the advantages of shorter construction period, higher application rate, sensitive plan, column spacing and large span. As far as the owner is concerned, industrial steel building can shorten the investment construction period and work quickly. The components can be disassembled and re-applied, which promotes environmental protection and saves resources. Therefore, the application in modern industrial design is becoming more and more common.
(1) Due to the heavy weight and long length of the steel column, the industrial steel building cannot be manufactured and transported at one time. Therefore, the method of segmented manufacturing and on-site assembly as a whole is used for hoisting. It is planned to divide the steel column into two sections. The steel column is transported to the site in two sections, the lower lattice part and the upper H-shaped steel column. The weight of the steel column is about 6 tons, and the height in place is about 17 meters. A 50-ton truck crane can meet the hoisting needs, supplemented by a 25-ton truck crane for hoisting.
(2) The hoisting adopts single-machine rotary hoisting. Before lifting, padded wooden squares at the position of the steel column foot plate to prevent the steel column from damaging the foot plate during the lifting process. When the steel column is hoisted, the crane should lift the hook while turning the arm to make the steel column vertically off the ground and put the column into the mouth of the cup.
What should be paid attention to when constructing industrial steel building?
Ventilation: air exchange in indoor and outdoor areas. Put air vents on the metal roof.
Moisture resistant: Avoid condensation of water vapour in the lower layer of the metal roof and metal roof layer and drain the water vapour in the metal ceiling layer. The solution is to fill the metal roof with thermal insulation cotton, place a waterproof membrane on the metal floor plate and have ventilated knots on the metal roof.
Carrying: construction load, rain, dust, snow pressure, maintenance load. The load bearing capacity of the metal roof depends on the cross-section characteristics of the plate type, the strength and thickness of the material, the power transfer method and the distance of the horses (sub-horses).
Lightning protection: Take the lightning to the ground to prevent the lightning from penetrating the metal roof and entering the room.
After reading this, do you have a better understanding of industrial steel building?? If you want to know more about related products, you can come to the website of Qingdao Xinguangzheng Steel Structure Co., Ltd., they will provide the most considerate service and the highest quality industrial steel building?.
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