Commercial steel building is a new type of energy-saving and environmentally-friendly building system. It is known as one of the "green buildings" in the 21st century. It is an energy-saving, environmentally-friendly, and recyclable building structure.
The general sequence of commercial steel building welding is: pre welding inspection → preheating and derusting → installation and welding of base plate and arc striking plate → welding → inspection
1. Before commercial steel building welding, check the groove angle, blunt edge, gap and staggered joint, and remove the rust, oil stain and iron oxide scale in and on both sides of the groove.
2. Preheating. Before commercial steel building welding, gas welding or special baking gun shall be used to heat the groove and the base metal within 100mm on both sides evenly, and the surface thermometer shall be used to measure the temperature to prevent the temperature from meeting the requirements or local oxidation on the surface and preheating temperature.
3. Recheck the preheating temperature. If the temperature is not enough, reheat it to make it meet the requirements.
4. When assembling and welding the backing plate and arc striking plate, the surface cleanliness shall be the same as that of the groove surface, the backing plate shall be close to the base metal, and the arc striking plate shall be firmly welded with the base metal.
1. Welding: the weld bead of the first layer shall seal the connection between the base metal and the backing plate in the groove, and then weld layer by layer until the groove is filled. After each weld is welded, the welding slag and spatter must be removed, and the welding defects shall be ground away and repaired in time.
2. An interface must be welded continuously. If it is necessary to stop welding halfway, it shall be subject to thermal insulation and slow cooling treatment, and shall be heated again according to the regulations before re welding.
3. In case of rain and snow, commercial steel building shall stop welding. There shall be a wind shield and canopy around and above the welded junction of components. When the wind speed is greater than 5m / s, the welding shall be stopped. When the ambient temperature is lower than zero, preheating and post heating measures shall be taken for construction according to regulations.
4. Carbon structural steel shall be subject to weld flaw detection after the weld is cooled to ambient temperature, and low alloy structural steel shall be subject to weld flaw detection 24 hours after completion.
5. Welders and inspectors of commercial steel building shall carefully fill in the operation record form.
When purchasing commercial steel building, we should pay attention to the design of waterproof, heat-insulating and anti-corrosion of the steel structure. The design documents did not specify the steel derusting grade and paint and coating thickness, and did not adopt corresponding measures according to the different fire resistance limits of different parts. commercial steel building of thermal insulation protection measures needs to be avoided.
Commercial steel building has focused on the development and production of commercial steel buildings for several years. And it commits to provide perfect service for every customer from all over the world.
Industrial steel building is easy to move and recycle without pollution. These are stronger than traditional workshops, and the walls of the steel structure workshops can also be filled with bricks, which are completely load-bearing. All future plant constructions will be steel structure plants. Here we are going to introduce the steps of installing Industrial steel building.
What are the raw materials used in industrial steel building?
What is the main installation process of industrial steel building?
What is the production and installation process of industrial steel building?
In addition to iron and carbon, the raw materials of industrial steel building also contain other elements. Divided into permanent elements; occasional elements; hidden elements and alloying elements. The common elements are manganese, silicon, sulfur, and phosphorus. Incidental elements are due to the different origins of ore (there are intergrowth ore mixed with iron) and scrap steel as raw materials, such as copper, titanium, vanadium, rare earth elements, etc., are brought into steel during smelting and process operations. The cryptic elements refer to non-metal elements with a small atomic radius, such as oxygen and hydrogen. Alloying elements refer to elements specially added to change the composition, such as chromium, nickel, tungsten, molybdenum, vanadium, etc.
Carbon steel (referred to as carbon steel) is an iron-carbon alloy with a carbon content of more than 0.0218% and less than 2.11%. Because carbon steel has good mechanical properties and process properties, and is large in output and low in price, it is a metal material that is widely used in mechanical engineering. However, carbon steel also has some shortcomings, such as low hardening energy, poor temper softening resistance, and low yield ratio. The strength potential of carbon steel cannot be fully utilized even after heat treatment. In order to meet the continuous development of modern industry and science and technology, alloy steel was developed.
Foundation → production and installation foundation is divided into (foundation ground survey → foundation excavation → embedded screws → foundation casting → later foundation grouting → outdoor water dispersion → outdoor drainage ditch (some factory design indoor drainage ditch or cable ditch suggestion Completed simultaneously with installation)→Enclosure masonry→tiling tiles, etc.)
The production and installation are divided into (processing production→component painting→structural pre-assembly→steel component hoisting→main structure adjustment→purlin installation→door and window column installation→gutter downpipe installation→steel component painting (some are fireproof, some are Anti-corrosion, according to design requirements) → roof panel (some with steel mesh, some with insulation layer, completed at the same time) → wall panel installation → door and window installation → water supply and drainage installation → electrical equipment installation)
Qingdao Xinguangzheng Steel Structure Co., Ltd., as a Chinese pioneer in producing Industrial steel buildings, can ensure the products’ quality and the after-sales service.
Step 1: Cutting
Cut steel plate into pieces and connections by flame cutting machines (CNC, Semi-automatic flame cutting machines). Long strips will be used as web and flange plate, connections will be used as connected, reinforced or stiffening plate.
Step 2: Assembly
Combine web and flange plate together through H-beams assembly machine, make tack welding. Keep the web plate in the middle line, do not be off the center line.
Step 3: Gantry automatic submerged arc welding
Make welding by gantry submerged arc welding machine. Make sure the welding sequence and reduce the welding deformation.
Step 4: Flange plate of straightening
Start straightening on welding-finished H steel beams by straightening machine.
Step 5: Connections process
Make holes on connected pieces by drilling machines. Make sure the hole size and precision.
Step 6: Welding
Welding with CO2. Make sure the weld quality without welding flaw.
Step 7: Shot blasting
Make shot blasting on steel profiles. Make sure the blasting grade and quality.
Step 8: Spray painting
Painting or other anti-corrosion surface treatment.
Step 9: Package & Loading
Pack steel structure profiles on steel pallet, which will be easy for loading, transportation and unloading jobs.
Introduction of Project:
Project address: Davao
Size: 123m * 16m * 2.5m
Detailed parameters: the beams and columns are H-shaped steel, the roof and wall are compounded with 0.4mm veneer + 75 thick glass wool quilt + 0.4mm veneer, and the side wall is insulated door (EPS composite board). The steel structure chicken house adopts the automatic breeding and cleaning system, with a height of 500mm from the ground, and the plastic floor is paved on it to ensure the cleanliness of the chicken house. At present, the survival rate of chickens is 99%.
1.Material of cage and frame is hot dip galvanized steel. The zinc thickness is 275g/m². The life span can reach 15-20 years.
2.The reasonable design of the feeding regulator ensures the regulator move stably, and the birds will not run away and get stuck.
3.Small water cup, feed trough and plastic net are equipped for day old birds.
As the strategic decision to develop energy-saving and land-saving housing and construct a conservation-oriented society is further deepened and housing industrialization has become a new growth point for the world’s economic development, the development of residential steel building will be the only way for housing industrialization.
1. residential steel building's structural system is diversified
Many structural systems that can be used for steel structure residences have been developed, steel frame structure, steel frame-support structure, frame-tube structure (steel frame, concrete internal simplified), frame-shear wall structure (shear wall can be steel plate, concrete Or concrete with built-in steel support), light steel structure and staggered truss structure system can all be used as the structural selection of residential steel building.
2. The project cost of residential steel building is slightly higher than that of concrete or equivalent
The cost of steel structure material is higher than that of concrete, but its construction period is short, the use area is large, and the number of floors can be increased under the same conditions. The project cost of residential steel building is slightly higher or equivalent to concrete, and the actual economic benefits are significant, making residential steel building It has become the first choice for high quality and low price, and the best choice for replacing masonry structure houses in the future.
residential steel building has a high technological content. The structure itself is often the architectural expression. The performance and craftsmanship of the steel structure is not only a necessary means to realize the image conception, but also has a significant impact on the architectural image, which determines that the structural conception is the success of the image conception. The key is whether or not. The progress of science and technology and the change of aesthetics will inevitably make steel structure buildings continue to expand their expression vocabulary and seek development. residential steel building sets aside the elements of style, starts from structural rationalism, and absorbs the essence from modern and traditional styles. In the future, it will be possible to create high-quality steel structure buildings with organic integration of technology and art.
The residential steel building of the design structure and the stability calculation of components must cooperate with each other to make them consistent. The consistency between structural calculation and structural design has always been a problem that everyone pays attention to in structural design. For the joint connection requiring to transfer bending moment and not, sufficient stiffness and flexibility shall be given to it respectively, and the eccentricity of members shall be minimized for frame joints, which are often considered by designers when dealing with structural details. However, when it comes to stability, there are often structural requirements or special considerations different from strength. For example, in terms of flexural strength of simply supported beams, the requirement for fixed hinge support is only to prevent displacement and allow rotation in the plane. However, the above requirements are not enough when dealing with the overall stability of the beam. The support shall also be able to prevent the beam from twisting around the longitudinal axis, and allow the beam to rotate in the horizontal plane and the beam end section to warp freely, so as to meet the boundary conditions adopted for stability analysis.
Qingdao Xinguangzheng Steel Structure Co., Ltd. has been committed to providing customers with residential steel buildings and perfect after-sales service so that customers can invest easily, use them with confidence, and have no worries.
The light steel structure of commercial steel building is a structure composed of steel materials, and each component or part is connected by welding, bolts or rivets.
commercial steel building is mainly used for low-rise or multi-storey buildings: the prefabricated wall panels are transported to the construction site by special vehicles, hoisted by cranes, connected with the foundation by anchor bolts and connectors, and the wall panels are connected by screws and connectors, and then the light steel floor is installed. The light steel floor is composed of floor beams, profiled steel plates Steel wire mesh and concrete. The construction of the main structure can be completed by constructing the upper floor according to the construction method of one floor and finally installing the roof. The system is applicable to buildings with 6 floors and below. It has the advantages of high assembly rate, short construction cycle, earthquake resistance and typhoon resistance, thermal insulation, large use area in the sleeve, no exposed beams and columns, and recyclable materials.
1. The construction period is short. The construction period of commercial steel building can be shortened by more than 50%;
2. The project quality is stable. The quality of parts and components produced in commercial steel building factory is more stable, which solves many common quality problems of on-site construction technology and human errors in on-site construction, and ensures the project quality;
3. Energy saving and environmental protection, less construction pollution. commercial steel building adopts energy-saving technology, which greatly improves the performance of house thermal insulation and sound insulation, and improves the living comfort of the building. According to statistics, the prefabricated construction method can save about 50% water, 70% wood and 70% construction waste;
4. Integrated decoration, which is carried out simultaneously with architecture, structure and electromechanical design. commercial steel building completes the pre functional conditions, pipeline installation, wall decoration and component installation in place at one time, which not only ensures the decoration quality, but also avoids the repeated waste and secondary pollution of secondary decoration.
The construction quality problems of commercial steel building will continue to evolve and change with external changes and the extension of time, and quality defects will gradually manifest. For example, the welds of steel components cause cracks in the welds that did not originally have cracks due to changes in stress: delayed cracks can occur due to the activity of hydrogen in the welds after welding. In addition, if the component is subjected to long-term overload, the steel component will be bent and deformed under the arch, which will cause hidden dangers.
When faced with the relatively unfamiliar construction and construction techniques of steel structures, managers and technicians engaged in construction must be very careful and trained before they can take up their posts.
Knowing this, do you also want to order a commercial steel building? Qingdao Xinguangzheng Steel Structure Co., Ltd., which has been a Chinese pioneer in commercial steel building for many years. Their skilled staff can use the best solution for anything, particularly when a custom product is required.
Introduction of Algerian layer house building with equipment
Project equipment system：4 rows of 5-layer cage nets
Project building feeding quantity：34800 layers
Project detail: On the basis of the customer's civil chicken house, Xinguang is transformed into a modern chicken house. In terms of animal husbandry equipment and plant, the company has a professional technical research and development team, each kind of equipment designed is more suitable for animal needs, so that animals can enjoy five-star treatment. The mode of "intelligent + intelligent equipment" that we have constructed makes farming easy and simple.
Agricultural steel building's adaptable and customizable steel structure provides an ideal environment for agricultural production space. It can be used for storage and background operations, as well as for display and ground retail.
What are the material characteristics of Agricultural steel building?
Why do you choose Agricultural steel building?
What is the current development trend of Agricultural steel building?
1. High material strength and low weight
The steel of the agricultural steelworks has a high strength and a high elasticity module. Compared to concrete and wood, the ratio between density and distance is relatively low. Therefore, under the same load conditions, the steel structure has a small cross section and a low weight, which is convenient for transport and installation. It is suitable for large stretches, large heights and heavy bearing constructions.
2. Steel capacity, good plasticity, uniform material, high structural reliability
Agricultural steel building is suitable for withstanding shocks and dynamic loads and has good seismic performance. The inner structure of the steel is uniform, close to an isotropic homogeneous body. The actual working performance of the steel structure corresponds rather to the calculation theory. The steel structure is therefore highly reliable.
3. High degree of mechanization of steel construction production and assembly
The steel components of Agricultural steel building can easily be manufactured in factories and assembled on site. The mechanised production of steel components in the plant is characterized by high precision, high production efficiency, fast assembly on site and short construction time. Steel construction is the most heavily industrialised construction.
Whether it is used to store hay, equipment, livestock or cars, Agricultural steel buildings and garages have become the preferred structures for farmers and agricultural giants around the world. The use of a transparent frame structure can realize a column-free indoor space, maximize the space, and encourage customization and gradual adjustment. It is the best choice for agricultural construction projects.
In addition, although wooden barns are still particularly generous due to their aesthetic sensitivity, the absolute flexibility of steel allows manufacturers to bend steel into unique, beautiful and modern shapes, which has attracted the attention of contemporary art. In the end, in the face of structural oppositions such as rust, water, insects, and heat, no building material can withstand turmoil better than steel, so Agricultural steel building is the best choice.
At present, Agricultural steel building has been able to design and produce roof tower steel structures according to customer requirements. Agricultural steel building integrates its use and decoration. Agricultural steel building is also multi-functional, equipped with lightning protection, aviation obstruction lights, wireless communication devices, communication dispatching, radio and television and other equipment.
Qingdao Xinguangzheng Steel Structure Co., Ltd. is a Agricultural steel building manufacturer established for more than ten years. We work with customers from design to completion to ensure that all technical requirements are met.