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Cut steel plate into pieces and connections by flame cutting machines (CNC, Semi-automatic flame cutting machines). Long strips will be used as web and flange plate, connections will be used as connected, reinforced or stiffening plate.
Step 2: Assembly
Combine web and flange plate together through H-beams assembly machine, make tack welding. Keep the web plate in the middle line, do not be off the center line.
Step 3: Gantry automatic submerged arc welding
Make welding by gantry submerged arc welding machine. Make sure the welding sequence and reduce the welding deformation.
Step 4: Flange plate of straightening
Start straightening on welding-finished H steel beams by straightening machine.
Step 5: Connections process
Make holes on connected pieces by drilling machines. Make sure the hole size and precision.
Step 6: Welding
Welding with CO2. Make sure the weld quality without welding flaw.
Step 7: Shot blasting
Make shot blasting on steel profiles. Make sure the blasting grade and quality.
Step 8: Spray painting
Painting or other anti-corrosion surface treatment.
Step 9: Package & Loading
Pack steel structure profiles on steel pallet, which will be easy for loading, transportation and unloading jobs.
The main structure of the commercial steel building can be installed simultaneously with the wall panel. The main structure and the wall panel are fixed by embedded parts and connectors, which is convenient for installation. It only needs to be hoisted in place, connected and fixed, and the three links of joint treatment are not required. No need for secondary grouting, and has the advantages of short construction period, high assembly rate, good integrity, and good wind pressure resistance.
(1) When the sides of the upper and lower columns without ear plates are symmetrically welded to 1/3 of the plate thickness by two welders on both sides, cut off the ear plates.
(2) Then two welders are symmetrically welded on both sides to 1/3 of the plate thickness on the side where the ear plate is cut off.
(3) Two welders will be responsible for the welding of two adjacent sides.
(4) The joints of the weld bead between every two layers should be staggered with each other, and the weld bead joints welded by two welders should also pay attention to the stagger of each layer. Pay attention to the temperature between the layers during the welding process.
(5) Welding process parameters:
CO2 gas shielded welding: wire diameter Φ1.2mm, current 280~320A, welding speed 350~450mm/min
Extending length of welding wire: about 20mm, gas flow rate 25~80L/min,
Voltage 29~34V, interlayer temperature 120~150℃
We must prefabricate and assemble commercial steel building steel components on the steel platform in accordance with the installation sequence and process requirements, and ensure the quality of welding production.
The spacing between the splicing seam of the splicing flange plate and the splicing seam of the web plate of the section steel should be greater than 200 mm. The splicing length of the flange plate shall not be less than 2 times the plate width; the splicing width of the web shall not be less than 300 mm, and the length shall not be less than 600 mm.
In order to facilitate the welding of commercial steel building and ensure the welding quality, try to weld the reinforcement plates, connecting plates, backing plates, and overhanging beams (beams) on the columns and beams on the ground steel platform according to the dimensions of the construction drawings.
In addition to the fabrication and assembly of steel components prefabricated on the steel platform according to the construction drawings and specifications, the process and installation dimensions of the commercial steel building on-site installation should also be considered.
The construction of commercial steel building has trained a new generation of construction and installation industrial workers. Factory production and mechanized installation avoid the high dependence of the traditional construction industry on labor, moderately reduce the impact of high labor costs brought on by the aging of the global population on the development of the industry, and predictably cultivate a new generation of construction and installation industry workers. It is of far-reaching significance to the sustainable development of the construction industry.
Qingdao Xinguangzheng Steel Structure Co., Ltd. has focused on the development and production of commercial steel buildings for several years. And it commits to provide perfect service for every customer from all over the world.
Prefab house is a structure mainly made of steel, which is one of the main building structure types. The characteristics of steel are high strength, light weight, and high rigidity, so it is especially suitable for the construction of large-span, super-high and super-heavy buildings.
Compared with traditional concrete buildings, what are the advantages of Prefab house?
What are the advantages of Prefab house?
What is the installation process of Prefab house?
Compared with prefabricated concrete buildings, Prefab houses have the following advantages:
1. There is no on-site cast-in-place node, the installation speed is faster, and the construction quality is easier to be guaranteed;
2. The steel structure is a ductile material with better seismic performance;
3. Compared with concrete structure, steel structure has lighter weight and lower foundation cost;
4. The steel structure is a recyclable material, which is more green and environmentally friendly;
5. Well-designed steel structure prefabricated buildings are more economical than prefabricated concrete buildings.
6. The cross-section of beams and columns is smaller, and more usable area can be obtained.
Save heating costs
Prefab house is more energy-efficient and environmentally friendly when used in the home, such as a new type of thermal insulation layer that has a better thermal insulation effect. When a household measurement is implemented and the heating has the same temperature, the room temperature of the "assembled" space is higher. The head of household may consider lowering the heating temperature, saving heating costs and, at the same time, reducing energy consumption.
Save energy
Finished house is of great benefit for energy saving and environmental protection. Through factory production and on-site assembly, it can significantly reduce building protection and waste water, reduce building noise, reduce harmful gas and dust emissions and reduce building and management personnel on site.
The assembly procedure for the steel construction of the Prefab house: steel column assembly -Installation of the supports between the columns -temporary installation of the steel bearer -roof bearings, roof bearings -correction and fixing of the steel bearer -Installation of the maintenance structure.
1. Contamination protection: Avoid rain water entering the metal roof from the outside. Rainwater enters the metal roof mainly through overlapping joints or knots. In order to achieve the function of the centrifuge, it is necessary to use a sealing disc at the screw connection and to make a concealed fixation. Use sealants or welds on the top of the plate. Best use a long board to remove the overlap. Close water-tight treatment for bleeding.
2. Moisture resistant: Avoid condensation of water vapour in the soil and metal wax layer and drain the water vapour in the metal wax layer. The solution is to fill the metal roof with thermal insulation cotton, place a waterproof membrane on the metal floor plate and have ventilated knots on the metal roof.
3. Daylight: Improve indoor lighting during the day by means of skylights and save energy. When installing daylight panels or daylight glass at certain points on the metal roof, the duration of use of the daylight should be aligned with the metal ceiling panel and the connection between the daylight and the metal ceiling panel should be treated watertight.
Seeing this, do you also want to order an Prefab House? If necessary, you can contact Qingdao Xinguangzheng Steel Structure Co., Ltd. they will provide the Prefab House of the best quality.
Mexico galvanized prefab steel layer house building with cages Project
Project address: Mexico
Area: 120m * 16m * 7m
Detailed parameters: Hot-dipped galvanized steel beam, steel column with zinc thickness 100um. Purlins are 275g/m² zinc which
life span can reach 15-20 years.The reasonable design of the feeding regulator ensures the regulator move stably, and the birds will not run away and get stuck.
Agricultural steel building's adaptable and customizable steel structure provides an ideal environment for agricultural production space. It can be used for storage and background operations, as well as for display and ground retail.
What are the material characteristics of Agricultural steel building?
Why do you choose Agricultural steel building?
What is the current development trend of Agricultural steel building?
1. High material strength and low weight
The steel of the agricultural steelworks has a high strength and a high elasticity module. Compared to concrete and wood, the ratio between density and distance is relatively low. Therefore, under the same load conditions, the steel structure has a small cross section and a low weight, which is convenient for transport and installation. It is suitable for large stretches, large heights and heavy bearing constructions.
2. Steel capacity, good plasticity, uniform material, high structural reliability
Agricultural steel building is suitable for withstanding shocks and dynamic loads and has good seismic performance. The inner structure of the steel is uniform, close to an isotropic homogeneous body. The actual working performance of the steel structure corresponds rather to the calculation theory. The steel structure is therefore highly reliable.
3. High degree of mechanization of steel construction production and assembly
The steel components of Agricultural steel building can easily be manufactured in factories and assembled on site. The mechanised production of steel components in the plant is characterized by high precision, high production efficiency, fast assembly on site and short construction time. Steel construction is the most heavily industrialised construction.
Whether it is used to store hay, equipment, livestock or cars, Agricultural steel buildings and garages have become the preferred structures for farmers and agricultural giants around the world. The use of a transparent frame structure can realize a column-free indoor space, maximize the space, and encourage customization and gradual adjustment. It is the best choice for agricultural construction projects.
In addition, although wooden barns are still particularly generous due to their aesthetic sensitivity, the absolute flexibility of steel allows manufacturers to bend steel into unique, beautiful and modern shapes, which has attracted the attention of contemporary art. In the end, in the face of structural oppositions such as rust, water, insects, and heat, no building material can withstand turmoil better than steel, so Agricultural steel building is the best choice.
At present, Agricultural steel building has been able to design and produce roof tower steel structures according to customer requirements. Agricultural steel building integrates its use and decoration. Agricultural steel building is also multi-functional, equipped with lightning protection, aviation obstruction lights, wireless communication devices, communication dispatching, radio and television and other equipment.
Qingdao Xinguangzheng Steel Structure Co., Ltd. is a Agricultural steel building manufacturer established for more than ten years. We work with customers from design to completion to ensure that all technical requirements are met.
Introduction for Low Price Construction Material Steel Structure Showroom Building Metal Mall Design
Aruba exhibition hall project is a renewal project of Aruba stadium customers, with a building area of 1585 square meters. The exhibition hall is a two-story frame structure, and the warehouse is a portal steel frame structure. Some walls of the exhibition hall are made of glass curtain wall and others. The storehouse is made of cement foam board, and the roof is a polyurethane composite board.
Project location: Aruba
Area: 1585 square meters
Span: 127m
Eaves height: 8.4m
Number of floors: 2
Wind speed: 148km / h
Shapes: Framing
Steel consumption: 92t
Name | Low Price Construction Material Steel Structure Workshop Building Metal Factory Shed Design |
Material | Q235B,Q345B galvanized or painted steel |
Main frame | H-section steel column and steel beam |
Purlin | C/ Z- section steel purlin |
Roof and wall | a) Color-coated corrugated steel sheet, |
Door | a)Rolling up door, |
Window | PVC /Steel or Aluminum Alloy frame window |
Down spout | Round PVC pipe |
Usage | All kinds of industrial workshop, warehouse, poultry shed, supermarket, hangar, etc |
Service life | 50Years |
Detail Information
Roof with a single layer of galvanized steel plate sea blue crown Island, its structure and technical requirements are as follows:
1.V820 type 0.50mm thick galvanized roof panel (sea blue) crown Island
2.75mm thick glass wool with aluminum foil
3.200 * 200 coated steel mesh
4.Q235B C-type steel roof purlin
5.Q345B steel beam
Wall:
1.YX-840 plate type 0.40mm thick galvanized wall panel white gray crown Island
2.Q235B C steel wall purlins
3.Q345B steel column
Paint coating:
1. Shot blasting, rust level Sa2.5
2. In the gray anti-corrosion primer two, each 30 um
Other:
1. Roof panel - sea blue
2. Wall panel - white gray
3. Steel components - medium gray
Residential steel building is lightweight and high-strength. For buildings of the same weight, the steel structure has a small cross-section and a large net height, which can save building height. The number of layers of steel structure is more than that of concrete, which not only increases the building area, but also brings good economic benefits.
What are the advantages of Residential steel building?
What raw materials should be used for the walls of Residential steel building?
What is the roof system of Residential steel building?
1. Superior seismic performance
Compared with traditional residential structures, Residential steel building is a flexible structure and has a lighter weight. Therefore, buildings with the same fortification intensity and the same site will bear less seismic force, and the earthquake disaster caused by them will be weakened accordingly. The use of steel in the earthquake zone Structural housing will reduce casualties and property losses, with considerable comprehensive benefits.
2. Flexible layout and increased effective use area
Residential steel building adopts steel structure, which can realize large span under the premise that the cross-section is not too large, which makes the building function very flexible and can be flexibly arranged according to the needs of residents, which is conducive to meeting the needs of modern homes and adapting The needs of the modern housing market. Moreover, the steel structure is adopted, the cross-section of the beams and columns is small, and the use area of the residents is increased at the same time.
Residential steel building's steel frame system, steel frame-support system, steel frame-concrete core tube (shear wall) system outer walls can be filled with small concrete block walls, autoclaved lightweight aerated concrete slabs, and prefabricated reinforced concrete walls Board, steel wire mesh frame polystyrene sandwich panel, fiber cement external wall hanging panel, polyurethane composite external wall panel, metal surface embossed composite panel, etc. The inner wall can be made of glass fiber strong gypsum hollow board, fiber cement board infusion (foam concrete) wall, light composite wall board, etc.
1. The flat roof of the Residential steel building adopts steel beams (I-beam, C-shaped steel), prefabricated reinforced concrete roof panels, and thermal insulation and waterproof layer.
2. The sloping roof of Residential steel building adopts portal frame, truss, light steel keel truss (bracket), I-shaped (or C-shaped) and steel purlin, colored cement tile, colored steel plate tile and colored asphalt tile roof. Thermal insulation and waterproof layer should also be used in the slope roof. The thickness of the insulation layer is determined by thermal calculation and meets the requirements of energy-saving design standards.
It is an important choice in residential building construction. A good Residential steel building starts with the best engineering staff, and Qingdao Xinguangzheng Steel Structure Co., Ltd. is always ready to help you meet your technical and practical requirements.
Plant Introduction of Sri Lanka Prefabricated Steel Structure Material for Power Plant
Project Brief Description: Lakvijaya power plant, the largest power plant in Sri Lanka, is the company that undertakes the steel structure materials of wind barrier project. Designed and fabricated by Qingdao Xinguangzheng Steel Structure Co., Ltd. in 2019.
Qingdao Xinguangzheng steel structure Group is a public company with 1200 workers, 360000 ㎡ non-dust workshop, 25 years experience, CE, ISO9001, ISO9712, ISO3834, BV, SGS certificated, one hour reach Qingdao port, our company, as a manufacture, this is how we keep good quality and competitive prices for global valued customers.
We provide steel building design, farm house design, manufacture and installation service.