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The general sequence of commercial steel building welding is: pre welding inspection → preheating and derusting → installation and welding of base plate and arc striking plate → welding → inspection
1. Before commercial steel building welding, check the groove angle, blunt edge, gap and staggered joint, and remove the rust, oil stain and iron oxide scale in and on both sides of the groove.
2. Preheating. Before commercial steel building welding, gas welding or special baking gun shall be used to heat the groove and the base metal within 100mm on both sides evenly, and the surface thermometer shall be used to measure the temperature to prevent the temperature from meeting the requirements or local oxidation on the surface and preheating temperature.
3. Recheck the preheating temperature. If the temperature is not enough, reheat it to make it meet the requirements.
4. When assembling and welding the backing plate and arc striking plate, the surface cleanliness shall be the same as that of the groove surface, the backing plate shall be close to the base metal, and the arc striking plate shall be firmly welded with the base metal.
1. Welding: the weld bead of the first layer shall seal the connection between the base metal and the backing plate in the groove, and then weld layer by layer until the groove is filled. After each weld is welded, the welding slag and spatter must be removed, and the welding defects shall be ground away and repaired in time.
2. An interface must be welded continuously. If it is necessary to stop welding halfway, it shall be subject to thermal insulation and slow cooling treatment, and shall be heated again according to the regulations before re welding.
3. In case of rain and snow, commercial steel building shall stop welding. There shall be a wind shield and canopy around and above the welded junction of components. When the wind speed is greater than 5m / s, the welding shall be stopped. When the ambient temperature is lower than zero, preheating and post heating measures shall be taken for construction according to regulations.
4. Carbon structural steel shall be subject to weld flaw detection after the weld is cooled to ambient temperature, and low alloy structural steel shall be subject to weld flaw detection 24 hours after completion.
5. Welders and inspectors of commercial steel building shall carefully fill in the operation record form.
When purchasing commercial steel building, we should pay attention to the design of waterproof, heat-insulating and anti-corrosion of the steel structure. The design documents did not specify the steel derusting grade and paint and coating thickness, and did not adopt corresponding measures according to the different fire resistance limits of different parts. commercial steel building of thermal insulation protection measures needs to be avoided.
Commercial steel building has focused on the development and production of commercial steel buildings for several years. And it commits to provide perfect service for every customer from all over the world.
Industrial steel building is a great invention. All components are prefabricated in the factory, and the site only needs to be assembled simply, thus greatly shortening the construction period. For a building of 6000 square meters, the basic installation can be completed in only 40 days.
What should I pay attention to when using Industrial steel building?
What are the reasons why Industrial steel building is used more and more widely?
What are the steps involved in the general process of Industrial steel building installation?
1. Industrial steel building construction has strict requirements for construction measurement. When the steel structure workshop stops the structural calculation, the mechanical model is very clear, and the size change has an obvious influence on the model. Therefore, during the manufacturing and installation stages, construction measurement is a more important issue. For example, inaccurate blanking will result in deformation of components; failure to be placed in place during installation will affect the load-bearing effect of the environmental characteristics of the construction site welding of steel structure workshops.
2. The steel of Industrial steel building has the characteristics of thermal expansion and contraction, and it is sensitive to weather, temperature and other conditions during the installation process. Industrial steel building welding has its own special technical requirements. In practice, when natural conditions cannot meet the work requirements, manual measures are often taken to create conditions for construction, such as preheating of welding rods and preheating and heating of steel plates. If the size of the steel structure factory building changes greatly during the construction process, the temperature is too high or too low will affect the accuracy of the device.
3. The Industrial steel building is easy to rust and has poor fire resistance, so it needs to be painted and maintained. Paint the steel structure factory building fireproof coating on the exterior of the Industrial steel building to play the role of fire protection and heat insulation maintenance, to prevent the steel from rapidly heating up in the fire and reducing its strength, and to prevent the steel structure factory building from losing its support ability and causing the building to collapse.
The grid structure of Industrial steel building has the advantages of reasonable stress, large stiffness, light weight, single member and convenient fabrication and installation. In recent years, it has been widely used in public and industrial buildings with large span and large column network. It can be used not only for roof structure, but also for floors, walls and special structures.
1. The main structure hoisting of Industrial steel building,
2. Secondary structure installation of Industrial steel building,
3. Installation of roof panel and insulation layer of Industrial steel building,
4. Wall maintenance and installation,
5. Finally, the detailed structure of Industrial steel building.
After reading this, have you also had the idea of ordering Industrial steel buildings. At Qingdao Xinguangzheng Steel Structure Co., Ltd., you can get the best quality Industrial steel buildings and the most intimate after-sales service.
Project Area: 25000 sqm
Project Detail:
Xinguangzheng Prefabricated Steel Sports Stadium is single span maximum fish belly type box beam, the maximum span is 50 meters.
The maximum weights of a single piece is 109.5 tons
The web height of the maximum box member is 3.6 meters and the wing width is 0.9 meter.
The maximum thickness of the wing plate is 70m.
Project Spotlight:
The overall performance is a horn shape with great tension, and the architecturat form is landsccape architecture.
The roof of the building is full of greening, integrating the building with the park
The building is equipped with children's natatorium, basketball court, gym, study, culturalcenter and so on.
Generally speaking, Steel building accessories include: steel column systems, steel beam systems, support systems, connection systems, purlin systems, and brace stairs. This is a part and an indispensable part of every steel structure project.
What are the advantages of using Steel building accessories?
How to paint Steel building accessories?
What may cause the deformation of Steel building accessories?
1. Health
In the process of using Steel building accessories, dry construction is used to reduce the environmental pollution caused by waste. The Steel building accessories of the house can be 100% recycled, and most of other supporting materials can also be recycled, which is in line with the current awareness of environmental protection; All materials are green building materials, which meet the requirements of ecological environment and are conducive to health.
2. Comfort
The wall is built by Steel building accessories, and the high-efficiency energy-saving system is adopted, which has breathing function and can adjust the dry humidity of indoor air; The roof has ventilation function, which can form a flowing air room over the house to ensure the ventilation and heat dissipation requirements inside the roof.
3. Fast
All dry operations shall be carried out without being affected by environmental seasons. A building of about 300 square meters only needs 5 workers and 30 working days to complete the whole process from foundation to decoration.
4. Environmental protection
Materials can be 100% recycled, truly green and pollution-free.
5. Energy saving
All adopt high-efficiency and energy-saving walls, with good thermal insulation, heat insulation and sound insulation effects, which can reach the energy-saving standard of 50%.
(1) Method of painting construction:
There are two commonly used methods in Steel building accessories maintenance engineering, namely, painting method and spraying method.
(2) Matters needing attention:
1) The base layer should be thoroughly cleaned before painting, and kept dry, and the first coat of primer should be applied as soon as possible within no more than 8h.
2) When applying the primer, choose an appropriate painting method according to the size of the area.
3) When painting the top coat, it should be painted according to the color and variety requirements of the design, and the painting method is the same as the primer painting method.
4) Painting environment
5) The thinner should be used correctly.
(1) The actual dynamic load of Steel building accessories exceeds the maximum load (commonly known as "overload") allowed during the design of the steel structure.
(2) Bearing the impact of dynamic load for a long time.
(3) The impact of natural disasters (such as earthquakes) or uneven settlement of foundations.
(4) Improper use and maintenance or breakage of Steel building accessories due to mechanical damage and withdrawal from work, resulting in an abnormal deformation of the steel structure due to unbalanced forces.
Qingdao Xinguangzheng Steel Structure Co., Ltd. is known for high precision Steel building accessories. And you can connect them.
Project Introduction:
Solomon office project is a two-story frame structure, with a building area of more than 1500 square meters. The first floor is maintained as aluminum-plastic plate curtain wall and part of glass curtain wall, the second floor is maintained as glass curtain wall, the roof is glass wool composite plate, and the parapet part is aluminum-plastic plate.
Personnel involved in design and construction refinement: Liu Kangning, Jing Yanyan
Total project amount: 2.94 million
Detailed address: Honiara, Solomon Islands
The following project related parameters:
Area: 1500 square meters
Eave height: 7M
Ridge height: 8M
Number of floors: two
Wind speed: 176km / h
Load: second floor load: 450kg / m2, roof: 30kg / m2
Shapes: Framing
Steel consumption: 90 tons
Purpose: Salomon Telekom office and warehouse
Detail of Prefabricated Steel Structure Building Office in Solomon
Main Characters of prefab steel warehouse
· Super Aseismatic
Most part of the structure will be consisted of cold formed steel members, this system aseismatic grade can reachto 8.
· Wind Resistance
Steel structure building has the performance of high strength, solid rigidity and good deformation capacity, can resist strong wind for 50m/s.
·Durable
The steel material will be painted or galvanized as customers' requirement to be more anticorrosion and rustproof, the lifespan of the structure can be reach to 50~70 years.
·Heat Insulation
Sandwich panel can improve the insulation performance of the building, effectively avoid the phenomenon of "cold bridge" wall
·Environment Protection
Little waste for pollution in construction, 100% steel structure materials can be recycled, most of other related materials also can be recycled.
·Easy and Fast Build
Dry construction, will not influenced by the weather and environment, save much time and labor cost. One 300m2 steel structure building, can be finished in 30 days by only 5 workers.
The beam-column joints of Prefab House are mainly connected by bolt welding. However, bolted joints are recommended for fabricated steel structures. The advantage of bolted connection (weld-free connection) is that the installation speed is fast and the construction quality is easier to control.
1. The construction period is short. Generally, the first floor of Prefab House can be built in three or four days, and it only takes one or two days. Steel structure residential systems are mostly manufactured in factories and installed on-site. The amount of on-site work is greatly reduced. Therefore, the construction period can be greatly shortened, and the noise and dust generated during the construction, as well as the consumption of on-site resources and various on-site expenses are correspondingly reduced. Compared with reinforced concrete structures, the construction period can generally be shortened by one-half, the investment benefits can be brought into play in advance, capital turnover can be accelerated, and construction costs can be reduced by 3%-5%.
2. Good seismic performance. Because the steel of Prefab House is an elastically deformable material, it can greatly improve the safety and reliability of the house. The steel structure has high strength, good ductility and light weight, which can greatly improve the mechanical performance of the structure, especially the seismic performance. Judging from the situation after the earthquake at home and abroad, the number of collapsed steel structure residential buildings is very small.
In line with the development direction of building energy efficiency. Prefab House uses steel as the frame and thermal insulation wallboard as the enclosure structure, which can replace clay bricks, reduce the amount of cement, sand, stone, and lime, and reduce the damage to non-renewable resources. On-site wet construction is reduced, and the construction environment is better. At the same time, steel can be recycled and reused, and the environmental pollution during construction and dismantling is small, and its energy saving index can reach more than 50%, which belongs to the green building system.
The application of steel structure in Prefab House has opened up a new application market for my country's steel industry. It can also drive the research and application of related new building materials.
Steel-finished house is generally a residential building constructed with factory-made, economical steel profiles as a supporting work and new lightweight, heat-conserving, heat-insulating and high-strength wall materials as a home. The industrialisation of the steel building house refers to the use of steel construction houses as the final product. Through socialized mass production, the process of investment, development, construction, construction and customer service of steel dwellings is centralised and unified into an overall organisational form. The industrialization of the steel building house is the development trend of the steel building house.
Knowing this, do you also need to order a Prefab House? Qingdao Xinguangzheng Steel Structure Co., Ltd. is committed to providing various Prefab Houses with high quality for all customers from all over the world.
Agricultural steel building has low cost, short construction time, and less pollution. Therefore, it has become the best choice for new-style construction.
Structural parts: material, surface roughness, tolerance, surface treatment, straightness (or radian)
Connection: hole position deviation, bolt grade; welding method, welding standard, welding material; air tightness, non-destructive testing, liquid penetration testing, etc. are required
Overall structure: verticality, horizontality, etc.
Packaging: packaging materials, packaging methods
Storage: ambient temperature, ambient humidity
Transportation: loading and unloading, placing in vehicles, placing in containers, etc.
Fire protection technology. One of the most critical issues in agricultural steel building is the application of fire protection technology. The fire resistance rating of light steel structure houses is level 4. For light steel structure residential buildings, fire-resistant gypsum boards are pasted on both sides of the wall and the ceiling of the floor. For ordinary firewalls and household walls, 25.4 mm thick (1 inch) gypsum boards are used to protect them to meet the 1-hour fire protection requirement. The glass fiber filled between the wall columns and the floor joists also plays an active role in protecting fire and heat transfer.
Sound insulation technology. The agricultural steel building is filled with glass wool between the inner and outer walls and the floor joists, which effectively prevents the audio part transmitted through the air. For the impact sound transmitted through the solid, the following construction is performed: the partition wall is composed of two wall columns. There are two walls with intermediate spaces; for the small keel used to fix the gypsum board for the suspended ceiling, an elastic structure with small cut grooves is used to effectively reduce the transmission of structure-borne sound between floors.
If an agricultural steel building is damaged, we must immediately recognise and remedy the problem. The main factors of steel structural damage are:
(1) the structural viability of agricultural steel buildings is insufficient due to changes in load, overdue service and changes in rules and regulations;
2) The components of agricultural steelworks are deformed, twisted, damaged, deformed, etc., due to various accidents; which results in a weakening of the cross-section of the component, a twisting of the rod and a tearing of the connection;
(3) deformation, cracking and retardation of agricultural steel components or connections due to temperature differences;
4) The agricultural steel structure corrodes due to the erosion of chemical substances and electrochemical corrosion leads to a weakening of the cross-section of the steel structure;
5) Other include errors in design, production, construction and illegal use and operation during the service period.
There are three main technical reinforcement measures for agricultural steel construction:
1) Cross-section defences: Apply the element locally or over the entire length of the element with steel and connect it to a whole to carry the force together;
2) Change the calculation diagram: add additional supports, adjust load distribution, reduce cutting force level, force displacement of static indefinite structural support and reduce peak voltage;
3) Pre-tensioned cable method: use high-strength cables to strengthen the weak links of the structure or to improve the overall durability, stiffness and stability of the structure.
Qingdao Xinguangzheng Steel Structure Co., Ltd. has been developing agricultural steel buildings for many years, and is known as "the national brand leader in the Chinesesteel building industry". Therefore, customers can choose their products with confidence.
Agricultural steel building's adaptable and customizable steel structure provides an ideal environment for agricultural production space. It can be used for storage and background operations, as well as for display and ground retail.
What are the material characteristics of Agricultural steel building?
Why do you choose Agricultural steel building?
What is the current development trend of Agricultural steel building?
1. High material strength and low weight
The steel of the agricultural steelworks has a high strength and a high elasticity module. Compared to concrete and wood, the ratio between density and distance is relatively low. Therefore, under the same load conditions, the steel structure has a small cross section and a low weight, which is convenient for transport and installation. It is suitable for large stretches, large heights and heavy bearing constructions.
2. Steel capacity, good plasticity, uniform material, high structural reliability
Agricultural steel building is suitable for withstanding shocks and dynamic loads and has good seismic performance. The inner structure of the steel is uniform, close to an isotropic homogeneous body. The actual working performance of the steel structure corresponds rather to the calculation theory. The steel structure is therefore highly reliable.
3. High degree of mechanization of steel construction production and assembly
The steel components of Agricultural steel building can easily be manufactured in factories and assembled on site. The mechanised production of steel components in the plant is characterized by high precision, high production efficiency, fast assembly on site and short construction time. Steel construction is the most heavily industrialised construction.
Whether it is used to store hay, equipment, livestock or cars, Agricultural steel buildings and garages have become the preferred structures for farmers and agricultural giants around the world. The use of a transparent frame structure can realize a column-free indoor space, maximize the space, and encourage customization and gradual adjustment. It is the best choice for agricultural construction projects.
In addition, although wooden barns are still particularly generous due to their aesthetic sensitivity, the absolute flexibility of steel allows manufacturers to bend steel into unique, beautiful and modern shapes, which has attracted the attention of contemporary art. In the end, in the face of structural oppositions such as rust, water, insects, and heat, no building material can withstand turmoil better than steel, so Agricultural steel building is the best choice.
At present, Agricultural steel building has been able to design and produce roof tower steel structures according to customer requirements. Agricultural steel building integrates its use and decoration. Agricultural steel building is also multi-functional, equipped with lightning protection, aviation obstruction lights, wireless communication devices, communication dispatching, radio and television and other equipment.
Qingdao Xinguangzheng Steel Structure Co., Ltd. is a Agricultural steel building manufacturer established for more than ten years. We work with customers from design to completion to ensure that all technical requirements are met.