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When you consider the building materials used in a new construction project, you will feel uneasy. In fact, by choosing steel (rather than wood, stone, brick, etc.), you have already taken the first step to ensure that the completed project produces the best results. Steel is attractive because of its unparalleled strength-to-weight ratio, ductility, price, aesthetics, and consistency of composition from the beginning. There are more and more applications of agricultural steel building in agricultural production. Let’s take a look below.
What is the significance of the development of agricultural steel building?
How to set the power supply in agricultural steel building?
What are the components of the agricultural steel building organization?
What is the significance of the development of agricultural steel building?
The economic benefits of the development of agricultural steel building are good. First of all, the entire building does not require beams and bars, and the cost is only two-thirds of the light steel structure, and the larger the span, the lower the cost. In addition, the construction of agricultural steel building can greatly shorten the construction period, and the daily construction area can reach 1000m, which greatly saves the construction of machinery and labor costs.
The social effect of the development of agricultural steel building is significant. The construction period of modern large-scale projects is closely linked to economic benefits. Because we have adopted agricultural steel building development, the construction of the project is completed ahead of schedule, which creates good conditions for agricultural production units to put into use in advance, and the social effect is significant.
How to set the power supply in agricultural steel building?
1. The main distribution box in the agricultural steel building should be installed near the power source, and the distribution box should be installed near the electrical equipment or power-using area.
2. The distribution box in the agricultural steel building is made of iron plate.
3. The distribution box in the agricultural steel building should be equipped with a working neutral terminal board and a protective neutral terminal board.
4. The metal box, metal base and shell must be protected and connected to zero. The distribution box must be protected from rain and moisture. There must be a secondary leakage protector in the distribution box, and each electrical equipment should have its own dedicated switch box, which must implement "one machine, one switch, one leakage, one box", equipment and lighting are disconnected, all power distribution The boxes are all equipped with doors and locks, and a dedicated person is responsible for keeping them, and a regular inspection and maintenance system is implemented.
What are the components of the agricultural steel building organization?
(1) Structure made of cold-formed thin-walled steel;
(2) Structure made of hot-rolled light section steel;
(3) Structure composed of welded and high-frequency welded lightweight steel;
(4) Structure made of round tube, square tube, rectangular tube, etc.;
(5) Structure made of components welded from thin steel plates;
(6) The structure made by the combination of the above various components.
Qingdao Xinguangzheng Steel Structure Co., Ltd.. has been committed to providing customers with agricultural steel buildings and perfect after-sales service so that customers can invest easily, use them with confidence, and have no worries.
Due to the increase in steel production in the world, many new factories have begun to introduce industrial steel buildings which can be divided into factories for light and heavy steel structures. Steel structures are industrial and civil engineering installations made of steel.
What are the reasons why people opt for industrial steel building?
What are the advantages for people who opt for industrial steel building?
What is the order of installation of industrial steel buildings?
Comfort
The industrial steel building uses a highly efficient and energy-saving system, has a respiratory function and can regulate the dry humidity of the inner air; The roof has a ventilation function that can form a flowing airspace over the house to ensure the ventilation and thermal drainage requirements within the roof.
Quickly.
The industrial steel building is completely dry and is not affected by the environmental season. With a building of about 300 square meters, only five workers and 30 working days can complete the entire process from foundation to decoration.
Environment
The material of the industrial steel buildings can be recycled to 100% which is really green and free of pollutants.
Save energy
All industrial steel buildings use high-efficiency energy-saving walls that have good heat storage, thermal insulation and sound insulation and can achieve 50% energy-saving standards.
1 industrial steel building has a wide range of applications: it can be used in factories, warehouses, office buildings, stadiums, hangars, etc. to be used. It is suitable not only for single-storey and wide-stretched buildings, but also for the construction of multi-storey or high-rise buildings.
2 The construction of the industrial steel building is simple and the construction time is short: all the components are pre-fabricated in the factory, the construction site only needs to be simply assembled, which greatly shortens the construction time. For a 6000-square meter building, the basic installation can be completed in just 40 days.
3 The industrial steel building is durable and easy to repair: the steel building constructed by universal computers maintains rough weather conditions and requires simple maintenance.
4 industrial steel building is beautiful and practical: steel construction has simple and smooth lines with a modern sense. The coloured wall panels are available in a variety of colours, and the walls can also be made of other materials, making them more flexible.
5 The cost of industrial steelmaking is reasonable: the steel structure has a low weight, reduces the cost of the foundation and is fast in construction. It can be completed and put into service as soon as possible. The overall economic benefits are much better than those of concrete construction.
Installation procedures for industrial steel buildings:
Steel column installation → installation of support between columns → temporary installation of steel crane beams → roof beams, roof supports → correction and fixation of steel crane beams → maintenance of structural installation.
Qingdao Xinguangzheng Steel Structure Co., Ltd. strives to provide top-quality industrial steel buildings with reasonable prices, efficient production time, and the most professional customer service.
Specification
Project address: Argentina
Area: 5930m2
Time: 2009
Introduction: the project covers a total area of 5930 square meters, with three attached spans in the main workshop and eight two ton cranes. The construction started in October 2009, and the project site is not suitable for canuelas in North Aires, Argentina. It took more than two months to complete, and the project is in good condition at present.
We supply designing, manufacturing and installationabout the whole steel structure workshop building project.
Detail Information
Roof with a single layer of galvanized steel plate sea blue crown Island, its structure and technical requirements are as follows:
1.V820 type 0.50mm thick galvanized roof panel (sea blue) crown Island
2.75mm thick glass wool with aluminum foil
3.200 * 200 coated steel mesh
4.Q235B C-type steel roof purlin
5.Q345B steel beam
Wall:
1.YX-840 plate type 0.40mm thick galvanized wall panel white gray crown Island
2.Q235B C steel wall purlins
3.Q345B steel column
Paint coating:
1. Shot blasting, rust level Sa2.5
2. In the gray anti-corrosion primer two, each 30 um
other:
1. Roof panel - sea blue
2. Wall panel - white gray
3. Steel components - medium gray
Production introduction of Steel Structure AUDI Showroom and Workshop
Project Name: Audi Showroom and Workshop
Project Area: 4600 m2
Project address: Montevideo Uruguay
Project Details:
1. Showroom: Roof beam is truss structure, column is Box steel
2. Workshop: Roof beam is H section steel, column is H steel.
3. Wall Panel: Horizontal-Assembling PU Sandwich Panel
4. Roof Panel: EPS Sandwich Panel
Industrial steel building is easy to move and recycle without pollution. These are stronger than traditional workshops, and the walls of the steel structure workshops can also be filled with bricks, which are completely load-bearing. All future plant constructions will be steel structure plants. Here we are going to introduce the steps of installing Industrial steel building.
What are the raw materials used in industrial steel building?
What is the main installation process of industrial steel building?
What is the production and installation process of industrial steel building?
In addition to iron and carbon, the raw materials of industrial steel building also contain other elements. Divided into permanent elements; occasional elements; hidden elements and alloying elements. The common elements are manganese, silicon, sulfur, and phosphorus. Incidental elements are due to the different origins of ore (there are intergrowth ore mixed with iron) and scrap steel as raw materials, such as copper, titanium, vanadium, rare earth elements, etc., are brought into steel during smelting and process operations. The cryptic elements refer to non-metal elements with a small atomic radius, such as oxygen and hydrogen. Alloying elements refer to elements specially added to change the composition, such as chromium, nickel, tungsten, molybdenum, vanadium, etc.
Carbon steel (referred to as carbon steel) is an iron-carbon alloy with a carbon content of more than 0.0218% and less than 2.11%. Because carbon steel has good mechanical properties and process properties, and is large in output and low in price, it is a metal material that is widely used in mechanical engineering. However, carbon steel also has some shortcomings, such as low hardening energy, poor temper softening resistance, and low yield ratio. The strength potential of carbon steel cannot be fully utilized even after heat treatment. In order to meet the continuous development of modern industry and science and technology, alloy steel was developed.
Foundation → production and installation foundation is divided into (foundation ground survey → foundation excavation → embedded screws → foundation casting → later foundation grouting → outdoor water dispersion → outdoor drainage ditch (some factory design indoor drainage ditch or cable ditch suggestion Completed simultaneously with installation)→Enclosure masonry→tiling tiles, etc.)
The production and installation are divided into (processing production→component painting→structural pre-assembly→steel component hoisting→main structure adjustment→purlin installation→door and window column installation→gutter downpipe installation→steel component painting (some are fireproof, some are Anti-corrosion, according to design requirements) → roof panel (some with steel mesh, some with insulation layer, completed at the same time) → wall panel installation → door and window installation → water supply and drainage installation → electrical equipment installation)
Qingdao Xinguangzheng Steel Structure Co., Ltd., as a Chinese pioneer in producing Industrial steel buildings, can ensure the products’ quality and the after-sales service.
Industrial steel building mainly means that the main load-bearing components are composed of steel. Including steel pillars, steel beams, steel structure foundations, steel roof trusses (of course, the span of the factory building is relatively large, and it is basically steel structure roof trusses now), steel roof, note that steel structure walls can also be surrounded by brick walls.
What are the characteristics of Industrial steel building?
What are the industrial characteristics of Industrial steel building?
Why do we have to carry out daily maintenance on Industrial steel buildings?
The characteristics of the steel construction workshop are:
1. Industrial steel building is light, high-strength and has a large span width.
2.The construction time of industrial steelworks is short, reducing investment costs accordingly.
3. Industrial steel buildings have poor fire resistance and corrosion resistance and steel structures should not be used in areas with low temperatures.
4. Industrial steel building is easy to move and recycle without contamination.
Impact
The roofs of flat buildings are mostly inclined roofs, so that the roof construction essentially uses a triangular roof chair system made of cold-formed steel components. The light steel components form a very strong structure after sealing the building plates and plasterboard plates. "Plate-rib structural system", the industrial steel structure of this structure has a stronger earthquake resistance and resistance to horizontal loads and is suitable for areas with earthquake intensities above 8-degree.
Air resistance
The Industrial steel building has a low weight, a high strength, a good overall stiffness and a strong deformability. The building weighs only a fifth of the brick concrete construction and holds a hurricane of 70 meters per second so that life and property can be effectively protected.
Durability
The housing structure of the Industrial steel building consists entirely of cold-formed thin-walled steel component systems. The steel frame consists of a high-strength, cold-rolled, fire-soaked super-corrosion protection sheet which effectively avoids the influence of steel sheet corrosion during construction and use and increases the durability of light steel components. The durability of the structure can reach 100 years.
Industrial steel buildings must be regularly cleaned and maintained. Under normal circumstances, it must be inspected and maintained once a year. When cleaning the outer wall of the Industrial steel building, you must be careful not to contaminate anything. Do not use steel wire balls, brushes and other abrasive cleaning agents. If you use clean water, you should rinse from top to bottom. The branches, leaves and similar objects on the Industrial steel building should be cleaned in time to avoid unnecessary problems due to the delay. If the surface of the metal plate for industrial steelmaking is damaged, it should be repaired in time to prevent the surface of the metal plate from corroding by sun and rain. If necessary, use all coated high-elastic nanomaterials to protect the metal roof plate, act effectively in thermal insulation and sealing and save energy for room climate.
Seeing this, do you also want to order a Industrial steel building? If necessary, you can contact Qingdao Xinguangzheng Steel Structure Co., Ltd. they will provide the Industrial steel building of the best quality.
Agricultural steel building's adaptable and customizable steel structure provides an ideal environment for agricultural production space. It can be used for storage and background operations, as well as for display and ground retail.
What are the material characteristics of Agricultural steel building?
Why do you choose Agricultural steel building?
What is the current development trend of Agricultural steel building?
1. High material strength and low weight
The steel of the agricultural steelworks has a high strength and a high elasticity module. Compared to concrete and wood, the ratio between density and distance is relatively low. Therefore, under the same load conditions, the steel structure has a small cross section and a low weight, which is convenient for transport and installation. It is suitable for large stretches, large heights and heavy bearing constructions.
2. Steel capacity, good plasticity, uniform material, high structural reliability
Agricultural steel building is suitable for withstanding shocks and dynamic loads and has good seismic performance. The inner structure of the steel is uniform, close to an isotropic homogeneous body. The actual working performance of the steel structure corresponds rather to the calculation theory. The steel structure is therefore highly reliable.
3. High degree of mechanization of steel construction production and assembly
The steel components of Agricultural steel building can easily be manufactured in factories and assembled on site. The mechanised production of steel components in the plant is characterized by high precision, high production efficiency, fast assembly on site and short construction time. Steel construction is the most heavily industrialised construction.
Whether it is used to store hay, equipment, livestock or cars, Agricultural steel buildings and garages have become the preferred structures for farmers and agricultural giants around the world. The use of a transparent frame structure can realize a column-free indoor space, maximize the space, and encourage customization and gradual adjustment. It is the best choice for agricultural construction projects.
In addition, although wooden barns are still particularly generous due to their aesthetic sensitivity, the absolute flexibility of steel allows manufacturers to bend steel into unique, beautiful and modern shapes, which has attracted the attention of contemporary art. In the end, in the face of structural oppositions such as rust, water, insects, and heat, no building material can withstand turmoil better than steel, so Agricultural steel building is the best choice.
At present, Agricultural steel building has been able to design and produce roof tower steel structures according to customer requirements. Agricultural steel building integrates its use and decoration. Agricultural steel building is also multi-functional, equipped with lightning protection, aviation obstruction lights, wireless communication devices, communication dispatching, radio and television and other equipment.
Qingdao Xinguangzheng Steel Structure Co., Ltd. is a Agricultural steel building manufacturer established for more than ten years. We work with customers from design to completion to ensure that all technical requirements are met.
Ⅰ. Steel column installation for steel structure construction
1. Installation sequence of steel column:
① Foundation setting out → ② binding → ③ hoisting → ④ correction → ⑤ final fixation
2. Installation method of steel column:
(1) Setting out:
A. Elevation control:
In this structural steel construction project, iron parts and "middle bars" are controlled according to the depth of concrete cup mouth, the elevation of steel column bottom and the embedded elevation in the center of the bottom of the cup mouth during the construction of concrete foundation (φ30 steel bars), the elevation of top surface of "middle reinforcement" is based on the elevation of steel column bottom, and the elevation error of iron parts is controlled in ± Within 1mm.
To ensure the steel column is embedded in the foundation accurately and firmly φ On the 30 "middle reinforcement", weld a steel plate with thickness of 20 at the bottom of H-shaped steel column, as shown in the figure below.
When installing structural steel column, clean the foundation cup mouth first, and check the embedded elevation control "middle reinforcement" in the foundation(φ The actual height of 30 steel bars) is not necessary because the elevation embedded in the foundation construction has been controlled precisely, and no additional iron pad is needed. The method is simple, fast and efficient for the treatment of steel column feet. The construction is fast and the force is reasonable. When the column is lifted, it can be adjusted freely in several directions when the elevation is unchanged.
B. Before installation, the vertical and horizontal axis reference lines of the foundation plane shall be placed on the top of the cup mouth by woodworking ink bucket as the installation and positioning line of steel column.
(2) Column binding and hoisting:
A. after the steel column enters the site, the steel column shall be arranged according to the position of the lifting plan, and the model and number shall be checked to see if they are correct. The plane position of steel column after entering the site is shown in the following figure.
B. Before the column is lifted, a horizontal line shall be drawn with red oil paint 2300mm upward from the bottom of the column, so as to recheck the plane elevation datum before and after the installation and fixation.
C. the column installation belongs to vertical hoisting. In order to keep the suspended column drooping and facilitate the positioning, the binding point is determined at the lower part of the bracket. In order to prevent the sharp edges and corners of the column edge from damaging the lifting rope during hoisting, the rubber belt of the old car is used to separate and cover the edge and corner lifting rope. Pay attention to binding firmly and easy to remove.
D. temporary steel ladder and high-strength bolt installation fixture of working platform shall be bound on the steel column.
E. in order to avoid the free swing of the suspended column, hemp rope should be used to tie the upper part of the column bottom as a restraint rope and adjust the direction.
F. according to the site conditions, the rotation method is adopted for hoisting
After the preparations before hoisting are ready, the trial hoisting shall be carried out first. When the height of the steel column is 200 mm above the ground, the hoisting shall be stopped to check whether the rigging is firm and whether the crane is stable. After confirming that there is no problem, the crane can be directed to slowly lift, rotate to the top of the cup mouth, and then slowly descend. When the distance between the bottom of the column and the design position is 40-100 mm, adjust the two datum lines of the column body and the foundation to reach the accurate position, direct the crane to descend to the position, and temporarily fix the column with steel wedge (or wood wedge) and wind rope to remove the hook.
• Key points of rotation method:
The method of lifting the column by rotating the column around the column base is called rotation method, as shown in figure a below. When the column is hoisted by rotation method, in order to improve the hoisting efficiency, when the steel column enters the site, the binding point of the column, the center of the column base and the center of the cup foundation should be placed on the arc with the crane stop point as the center and the distance from the stop point to the binding point (i.e. the turning radius of the column), as shown in Figure B below.
The steel column hoisting is shown in the figure below:
(3) Preliminary correction of column:
The column should be corrected on the side with large deviation first, and then on the side with small deviation.
A. The correction of column generally includes plane position, elevation and perpendicularity.
B. When the steel column is hoisted in place, it is one-time alignment, and generally it does not need plane re correction. For the elevation of the column, it has been used before hoisting φ The embedded "middle reinforcement" can accurately control the elevation. Generally, it only needs to be checked, and it does not need to be corrected. Therefore, the steel column correction is mainly to correct the verticality and recheck the elevation.
C. In this project, the perpendicularity of the column is observed, and two theodolites are used for measurement and correction.
• First, place the theodolite on one side of the column, align the longitudinal center wire with the baseline of the column base, and then fix the screws of the horizontal plate.
• Measure the center line of the column and observe from bottom to top. If the vertical center line is aligned, that is, the column is vertical. If it is not aligned, the column shall be adjusted until it is aligned with the longitudinal center line of theodolite.
• Measure the horizontal line in the same way so that the center line of the other side of the column is perpendicular to the horizontal axis of the baseline. After the column is accurately positioned, the column can be fixed.
• Verticality correction of steel column: distance adjusting screw rod and steel wedge are used. Due to the small contact surface of the long side of the column, the base plate is set during the construction. The details are as follows.
The manufacturing dimension of steel wedge is shown in the figure below:
(4) Final alignment and fixation of steel columns:
After the steel column is hoisted in place, the column correction mainly involves the adjustment of elevation and the correction of verticality; The correction method can use tools such as wind rope, Jack, crowbar and steel wedge (or wooden wedge) to apply vertical force and lateral force of pulling, jacking, supporting and prying to the steel column.
Adjust the verticality, positioning axis and elevation of the column. After confirming the correctness, the gap between the steel column and the foundation cup mouth shall be poured with C40 fine stone concrete. The expansive high strength grouting material is preferred.
Ⅱ Protection of site components:
1) The unloading of components shall be careful to prevent damage and prevent collision and extrusion between members.
2) The members shall be stacked in order at the designated site, and the number of layers stacked by steel beams shall not exceed 3 layers to prevent the members from squeezing and deformation.
3) Before hoisting, oil, sediment and dust on the surface of the components shall be cleaned.
Ⅲ The placement of components and the requirements for the site
1) When unloading, the components are unloaded directly near the installation position and within the radius of rotation of the crane. Mark the number clearly with a clear color pen to facilitate lifting.
2) The components are placed in order in the site, and a certain gap is reserved between adjacent components to facilitate binding.
3) The site shall be solid and flat, and the components shall not be polluted due to rain and snow, and the vehicle with 30 ton level can be walked.
Ⅳ Steel structure building installation
Preparation before hoisting of steel column:
Before hoisting the steel column, the cable wind rope shall be tied to the column body. The lifting point shall be at the bracket position, and the double wire rope shall be set up and down, and the snap ring can be checked to be qualified before entering the next work. Before hoisting the steel column, the positioning axis, foundation axis and elevation, cup opening size and the height of the bottom standard of the steel column must be inspected and handed over and accepted. The number, outline dimension, screw hole position and diameter of the steel column shall be comprehensively reviewed. After confirming that it meets the requirements of design drawings, draw out the installation center line and the lower end elevation line of the steel column.
Ⅴ Steel column hoisting
(1) installation method of steel column
Before lifting the steel column, the wooden board shall be fixed at the column foot to prevent damage to the column foot and other structures.
Special hoisting steel wire rope is used for steel column binding. Wood or rubber sheet shall be used to prevent damage to the steel column.
The steel column is installed by a 25t truck crane. When the steel column is lifted, the crane shall hook and rotate the arm while lifting the steel column to make the steel column vertical away from the ground.
(2) positioning adjustment and temporary fixation
When the steel column is lifted to 200mm above the base cup mouth, it will be stable, and it will fall slowly at the base cup mouth. Avoid hitting the concrete edge of the foundation cup mouth during falling. After implementation, use special angle ruler to check, adjust the steel column to make its positioning line coincide with the foundation positioning axis. Three people are required to operate the adjustment, one person moves the steel column, one person helps to stabilize and the other person conducts the test. The positioning error is controlled within 2mm.
(3) when adjusting the elevation of the steel column, place the pad iron at the bottom of the cup foundation, use the level to super level the bottom plate elevation of the steel column as the top elevation of the pad iron, so that the elevation after the steel column is in place can meet the design elevation requirements, mark the elevation datum point on the column body, and then use the level to measure the installation elevation after it is installed in place.
(4) the verticality of the steel column shall be preliminary adjusted by the level ruler. Then two theodolites are used to observe from both sides of the column at the same time, and the adjustment is carried out by relying on the cable wind rope. As shown in the figure below:
Diagram of verticality adjustment of steel column
(5) after the adjustment, use eight iron wedges to position the gap between the bottom of the steel column and the base of the cup mouth, and then spot weld the column to make it stable.
Ⅵ Steel beam installation
Steel beams must be stacked in order on site for this steel work in construction. Sleepers must be placed in the middle of each layer of steel beams. Two lifting points for steel beam hoisting are selected on both sides of the center of gravity of the steel beam. The two lifting points should be 800mm away from the support and the middle of the span, and the distance between the two lifting points should be increased according to the length of the steel beam.
To ensure safety and prevent the sharp edge of the steel beam from cutting the steel wire rope, the steel wire rope shall be protected, the angle of the sling shall not be less than 450, and the steel beam shall be directly tied and rolled with the steel wire rope or lifted with a special fixture.
Before hoisting the steel beam, install the safety rope on the steel beam. When hoisting, hang two sliding ropes at both ends of the steel beam. Two people pull two sliding ropes respectively. The hoisting speed of the steel beam must be slow. In order to ensure safety, personnel should not stand directly under the beam. The cloth bags specially used for placing high-strength bolts are put on both ends of the steel beam. When the steel beam is hoisted above the position, the steel beam is put in place. The falling speed of the steel beam is controlled at 3m / min. two installers are arranged at both ends of the steel column head to prepare for the installation of the steel beam. When the steel beam is close to the in place position, two installers should hold the upper flange of the steel beam with their hands respectively, drag the steel beam to the in place position, and prepare to install the high-strength bolts.
Ⅶ Installation of retaining structure and support corner brace
1) Installation of roof purlin: when the main structural steel forms a frame section, the roof purlin is hoisted to the main beam of the roof with a crane and installed manually. The purlin can also be manually pulled onto the roof with a white synthetic rope for installation. After the installation of purlin, the purlin support is installed in time.
2) Wall purlin installation: when the main structure forms a frame section, the construction personnel stand on the scaffold platform and pull the wall purlin to the installation position with white comprehensive rope.
3) Corner brace installation: after the main body is welded, the corner brace is connected.
Ⅷ Measurement and correction of steel column
Verticality correction of steel column
When the steel column is installed and corrected, two theodolites are set up on the control line with 90 degree translation of 1 meter each other, and the theodolite operators observe the small steel ruler on the top of the column, measure the deviation of the steel column and direct the correction.
A. Control the verticality of the steel column between the first hoisting joints.
B. Steel column calibration is divided into four steps:
initial calibration during initial tightening; Re-calibration before final tightening; Tracking and monitoring during welding process; Final result measurement after welding.
The perpendicularity can be roughly controlled with a long level before the initial tightening, and it can be accurately corrected after the frame is formed. After welding, retest shall be carried out, and the measurement results shall be compared with those at final tightening, so as to be the basis for the next construction.
C. Verticality measurement method of C steel column
Initial correction: the perpendicularity of the steel column is preliminary adjusted with a level ruler.
Accurate correction of steel column perpendicularity: one column grid is used as an installation section for the hoisting of the main frame until the hoisting of three continuous complete sections is completed
After the whole is formed, the measurement correction can be inserted. Two theodolites are used to observe from both sides of the column at the same time, and the wind rope is used for correction and adjustment.
Ⅸ Steel structure survey
2) Elevation control of steel column
Based on the elevation reference point of the plane layer where the steel column is located, the deviation value of the horizontal elevation of the steel column is measured with the level gauge and the correction is directed.
3) Steel beam measurement
After the steel column is hoisted and corrected, the +1.00m control point shall be measured to each steel column according to the site level as the basis for vertical transfer of elevation and the elevation of beam installation; Pop up the center line of the steel beam on the surface of the steel beam.
The control axis is measured to the column body to control the beam position offset; The accuracy of beam elevation is controlled according to the control point of column elevation. Set up theodolite on the floor platform, and then look at the cross angle to the axis of the corresponding beam. Aim at the center line of the upper surface of the beam to the other end with theodolite to see if the number coincides with the axis of the beam.
Calculation of survey and lofting data
In this project, the computer automatic query method is used to calculate the survey and lofting data. The specific steps are as follows:
1) The establishment of data model
Firstly, according to the design coordinates and the dimension relationship of each building in the design drawing, the building, building axis, control line to be lofted and so on are drawn in AutoCAD according to the proportion, and the data model is established.
2) Survey and lofting data query
After drawing the survey loft data model, the survey loft data such as the angle and distance between the known basis (axis control pile, lofted axis, etc.) and the control line to be lofted are queried by using the command of dist of AutoCAD.
3) Advantages of computer automatic query
The method of computer automatic query is used to obtain the required measurement and positioning data. It is not only convenient to calculate, but also has high precision. The distance precision can be set to 0.1mm, 0.01mm, and the angle precision to 0.0 ", 0.00" or higher according to the actual situation.
Ⅹ Construction of high strength bolt
1. Preparation before installation
1) Test and inspection of high strength bolt
Anti slip coefficient test
The project adopts class 10.9 large hexagon high-strength bolts. The anti slip coefficient test of high-strength bolts shall be conducted by taking the most representative thickness of the plate in the project for test, and three groups shall be made.
The size of the specimen plate is as follows:
Axial force test
Randomly select the bolts to be installed at the construction site, and 8 sets of bolt pairs are selected for re inspection in each batch.
2) Transportation and storage of high strength bolts
transport
The form, size and technical conditions of high-strength bolt connecting pair shall be manufactured and supplied by the manufacturer according to batch, with factory certificate and high-strength bolt connection pair, which shall conform to the provisions of national standards gb1228-1231-84 and gb3632-3633-83. High strength bolts with large hexagon for steel structure
The connecting pair consists of a bolt, a nut and two washers. The combination of use shall meet the national standards, and the high-strength bolt connection pair shall be supplied with storage and transportation in the same batch.
The high-strength bolt connecting pair shall be installed and placed lightly during loading, unloading, transportation and storage to prevent the packing box from being damaged or damaged.
Storage of high strength bolt warehouse
1. the high-strength bolt connection pair shall be cleaned according to the specification, batch number and supply date of the packing box, and shall be kept in the indoor warehouse, and the accumulation shall not be higher than 3 layers. The indoor moisture-proof, long-term dry, rust and dirt contamination shall be prevented, and torque coefficient shall be prevented from changing. The bottom layer shall be more than 300mm above the ground level.
2. when installing on site, the quantity of high-strength bolts required on the day shall be issued. The rest should be kept properly. Do not put it in disorder, damage the thread, and be contaminated with dirt.
3. before using the long-term storage high-strength bolt connection pair, a comprehensive quality inspection shall be conducted again. If any abnormal phenomenon is found after unpacking, the inspection standard shall be conducted according to the relevant provisions of national standards gb1228-1231-84 and gb3632-3633-83. It can be used after being qualified.
3) Construction management of high strength bolts
1. Construction Manager
When carrying out the construction of this high-strength bolt, the high-strength bolt manager shall be determined first to be responsible for the project management, quality management and guidance of the construction personnel.
2. weather management (climate conditions)
In principle, no operation shall be carried out during rainfall and snowfall. If rain or snow fall occurs during operation, the speed shall be accelerated to lock the unfinished ones
3. friction surface management
Before tightening, the friction surface shall be inspected first. If there are any attachments to reduce bearing capacity of friction surface, such as rust, oil, paint and residue, metal brush, sandpaper and oxygen acetylene flame shall be used for removal.
4) Construction of high strength bolts
1. final tightening of temporary bolts
Before inserting high-strength bolts, temporary bolts shall be used to tighten the connection tightly, if the materials of the connection parts are bent or warped, they shall be corrected.
If the difference of holes is within 2mm, it can be corrected by cutter.
If the difference of holes exceeds 2mm, reasonable treatment methods such as replacement of panel shall be adopted based on consultation with management personnel, and gas cutting and reaming are not allowed.
2. high strength bolt insertion
The nut and gasket of high-strength bolt shall pay attention to the installation direction, and install according to the following figure.
When inserting bolts, pay attention not to attach rust, dust, oil, etc. to the bolts. In addition, do not force into the bolt hole during construction to avoid damaging the thread.
3. initial tightening
After the temporary fixing bolts are locked, confirm the compactness of the components.
After initial tightening, mark with white marker through bolt nut, gasket and component.
When using the inspection wrench, although the torque value can be confirmed by the contact sound, it is easy to over tighten if the mechanism continues to apply force, so it should be noted.
4) Final tightening
After initial tightening, use special fastening wrench to lock until the neck is broken.
In principle, the bolts inserted on the same day shall be screwed out on the same day.